Plastic Metering Pump Rotor Blade Shoe Sealing Design
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Solution Overview
Problem
Existing dosing pumps, particularly those made of plastic, struggle with delivering consistent quantities of liquid foods containing solids, as they often grind or block larger particles and are prone to deposits that reduce conveying capacity and lead to blockages.
Innovation Solution
A plastic dosing pump design featuring rotors with diametrically arranged rotor blade walls and integrally formed gear wheels, where each rotor blade shoe has a part-cylindrical shape that attaches to the pump housing and includes sealing scraping edges to prevent deposits and ensure sealing, allowing for reliable operation with solid-liquid mixtures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional dosing pumps with simple plastic construction are used, then ease of manufacture and low cost are improved, but delivery precision and reliability deteriorate due to variable stroke paths and inconsistent dosing
Solution Approach 1:
The pump chamber is divided into discrete dosing compartments formed by the rotor blades and housing walls. Each compartment represents a fixed volume chamber that ensures consistent dosing. The segmentation of the fluid path into discrete volumes eliminates variable stroke path issues and ensures precise delivery regardless of operating conditions.
2Adaptability or versatility
If rotor pumps with bladed rolling elements are used to handle solid-liquid mixtures, then adaptability to solid particles is improved, but harmful factors worsen due to crushing of small particles and formation of coatings that reduce conveying capacity
Solution Approach 1:
Instead of using rolling blade elements that crush particles through mutual contact, the invention uses a single rotating rotor with blades that move parallel to the housing wall. The rotor blades transport solid-liquid mixtures by pushing against the stationary housing surface, inverting the traditional approach where moving parts contact each other. This eliminates particle crushing while maintaining adaptability to solid particles of various sizes.
3Ease of manufacture
If gear pumps are used for liquid foods, then ease of manufacture is improved, but harmful factors worsen due to grinding of larger solid particles
Solution Approach 1:
The rotor blades are designed with specific local geometric properties including optimized leading and trailing edge shapes, appropriate thickness distribution, and controlled clearance to the housing wall. These local quality features enable the blades to transport solid particles without grinding while maintaining sealing effectiveness. The blade geometry is specifically tailored to push particles along the housing surface rather than crush them.
4Productivity
If rotors with rolling blade elements are used, then conveying capacity for solid-liquid mixtures is improved, but reliability deteriorates due to blockages from crushed particles and coating formation
Solution Approach 1:
The harmful crushing action is extracted and removed from the system by eliminating the mutual rolling contact between blade elements. The design extracts only the beneficial particle transport function while removing the harmful particle size reduction effect. This separation of functions maintains conveying capacity for solid-liquid mixtures while preventing blockages and coating formation that reduce reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design ensures consistent delivery of solid-liquid mixtures without grinding particles, maintaining high conveying capacity and preventing blockages, ensuring the pump remains reliable and aseptic during use.
Implementation Method 1
the rotor blade shoes being attached to the cylindrical inner wall areas of the pump housing
Implementation Method 2
each rotor blade shoe has on the outside of the part-cylindrical wall at least one sealing scraping edge running parallel to the rotor axis
Implementation Method 3
two rotors which are coupled to one another via gear wheels and can be driven in opposite directions
Implementation Method 4
a gear wheel is integrally formed on each rotor shaft
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
The invention relates to a metering pump (1) made of plastic, with two rotors (10) coupled to one another via gears (11) and drivable in opposite directions, which are seated in a pump housing (5) equipped with suction ports (6) and outlet ports (7), wherein each rotor (10) has a rotor shaft (12), the rotor shaft ends (15) of which are seated in the walls (8, 4) of the pump housing (5). Each rotor (10) has two rotor blade walls (13) arranged diametrically on the rotor shaft (12), a partially cylindrical rotor blade shoe (14) being formed at each of the peripheral ends of said rotor blade walls, wherein the rotor blade shoes (14) on the one hand contact the cylindrical inside wall regions of the pump housing (5) and on the other contact the rotor blade shafts (13) of the adjacent rotor (10) in a sliding and sealing manner.