Plastic Optical Cable Installation for Narrow-Space Routing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Optical cables for video transmission face difficulties in passing through narrow spaces due to the size of their end plugs, and often result in excess cable length after installation, which can be an obstacle.

Innovation Solution

An optical cable laying method and set that includes a refractive index distribution-type plastic optical fiber with a cable jacket, where the jacket is removed to expose the fiber for connection to plugs, allowing the cable to be laid without plugs and adjusted in length post-laying, facilitating passage through narrow spaces and minimizing surplus cable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the optical cable is laid with plugs attached at both ends, then the connection between devices is established, but the cable cannot easily pass through narrow spaces and excess cable length occurs

Engineering Contradiction:
Improveease of passage through narrow spaceVSAvoidconnection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cable is laid through narrow spaces before the plugs are attached to the ends. By performing the laying action first and the plug attachment later, the cable can easily pass through confined areas without the obstruction of plugs, and then the connection reliability is established in a subsequent step.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cable installation process is divided into separate steps: first laying the cable without plugs, then separately attaching the plugs at both ends. This segmentation allows the cable to be installed through narrow spaces easily, and the connection reliability to be established in a separate subsequent step.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the optical cable is laid with plugs attached, then the connection is established, but the cable length cannot be adjusted and surplus cable becomes an obstacle

Engineering Contradiction:
Improvecable length adjustabilityVSAvoidinstallation process complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cable length is adjusted and trimmed before the plugs are attached to the ends. This preliminary action allows the cable to be cut to the exact required length, eliminating surplus cable that would otherwise be an obstacle, while the plug attachment follows as a subsequent step.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The installation process is segmented into distinct steps: cable laying, length adjustment/trimming, and plug attachment. This segmentation enables precise cable length control before final connection, eliminating the problem of excess cable while maintaining a systematic installation process.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy passage of optical cables through narrow spaces and allows for adjustment of cable length to prevent excess, enhancing connection reliability and reducing post-installation cable surplus.

Implementation Method 1

an optical cable including a refractive index distribution-type plastic optical fiber

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11982852B2Optical cable laying construction method and optical cable laying construction set
Publication Date: 2024.05.14 NITTO DENKO CORP
  • US11982852B2 patent drawing
  • US11982852B2 patent drawing
  • US11982852B2 patent drawing

AI summary

An optical cable laying construction set (X) that includes an optical cable (C1) and plugs (P1 and P2). The optical cable (C1) includes an optical fiber which is a refractive index distribution-type plastic optical fiber. The plug (P1) includes a connecting portion connectable to the optical fiber, and an electric connector connectable to an external device, and has a configuration for converting an electric signal into an optical signal. The plug (P2) includes a connecting portion connectable to the optical fiber, and an electric connector connectable to an external device, and has a configuration for converting an optical signal to an electric signal. In an optical cable laying construction method of the present invention, laying construction of the optical cable on site is carried out using the optical cable laying construction set (X).