Modular Plastic Pegboard Assembly With Integrated Wall Spacing

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Solution Overview

Problem

Existing pegboard systems are cumbersome to handle and difficult to mount, and the final mounting of multiple adjacent pegboards often lacks aesthetic appeal due to the need for additional hardware and the lack of a clean, spaced installation method.

Innovation Solution

A pegboard assembly comprising plastic pegboard members with integral reinforcement ribs and a connector system featuring a T-shaped tongue and groove structure, allowing for secure connection and spacing from the wall, enabling flexible configuration and aesthetic mounting options.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If large pegboard sheets are used to provide wall storage, then storage capacity is improved, but handling and mounting difficulty increases

Engineering Contradiction:
Improvestorage capacityVSAvoidhandling and mounting difficulty
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The pegboard system is divided into multiple smaller modular panels that can be easily handled and mounted individually, then assembled together to provide the required storage area. Each panel can be managed separately during installation while collectively achieving the desired storage capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple smaller pegboard panels are combined using connectors to form a complete wall storage system. The connectors join the panels together to create a unified structure that provides the necessary storage area while maintaining ease of handling during installation.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If additional mounting hardware is used to space the pegboard from the wall, then mounting flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvemounting flexibilityVSAvoidmounting hardware complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The spacer function is merged into the mounting hardware itself, creating an integrated component that performs both mounting and spacing functions. This eliminates the need for separate spacer elements and reduces overall system complexity while maintaining mounting flexibility.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting hardware is designed to perform multiple functions simultaneously - attaching the pegboard to the wall and providing the required spacing in one component. This multi-functional approach reduces the number of separate parts needed and simplifies the overall mounting system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If multiple adjacent pegboards are mounted to provide adequate storage area, then storage capacity is improved, but aesthetic appearance deteriorates

Engineering Contradiction:
Improvestorage areaVSAvoidaesthetic appearance
Core Design Contradiction:
Area of stationary objectVSShape

Solution Approach 1:

Multiple pegboard panels are merged into a unified assembly using connectors that create a clean, continuous appearance. The connectors are designed to be visually unobtrusive, allowing the assembled structure to function as a single aesthetic unit while providing the required storage area.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connectors and joint areas are specifically designed to minimize visual disruption, with attention given to the appearance of connection points. The local design of joining elements ensures they blend seamlessly with the overall pegboard structure, maintaining aesthetic quality across the entire assembled surface.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7481406B2Plastic pegboard assembly
Publication Date: 2009.01.27 H2 ACQUISITION LLC
  • US7481406B2 patent drawing
  • US7481406B2 patent drawing
  • US7481406B2 patent drawing

AI summary

A pegboard assembly is secured in a spaced relation against a wall. The pegboard assembly has a plurality of pegboard members, in which a first pegboard member is coupled to a second pegboard member by a connector. The pegboard member has a front side and a rear side, and has a plurality of holes defined therethrough. The rear side has an integral spacer element and is adapted to contact the wall such that the holes are adapted to be spaced from the wall.