Plastic Waveguide Antenna Element With Integrated Heat Conduction

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Solution Overview

Problem

Radar systems face significant heat dissipation challenges due to high heat emission during operation, particularly in compact designs, which affects thermal conductivity and measurement accuracy.

Innovation Solution

The radar system incorporates an antenna element made of plastic with integrated channels and metallized walls, featuring heat conducting elements such as recesses and openings, coated with thermally conductive materials, and optionally embedded metallic or thermally conductive plastic bodies, enhancing heat dissipation and thermal conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the radar system uses a compact design with plastic antenna element, then the system size is reduced and integration is improved, but heat dissipation capability deteriorates due to low thermal conductivity of plastic material

Engineering Contradiction:
Improvesystem sizeVSAvoidheat dissipation capability
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent applies composite materials by combining plastic (for electromagnetic properties and integration) with metal heat conducting elements (for thermal conductivity). The antenna element consists of a plastic body with embedded metal channels and heat conducting elements, creating a composite structure that simultaneously achieves compact size and effective heat dissipation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces heat conducting elements as intermediary components between the electronic component (heat source) and the external environment. These metal elements act as thermal mediators, conducting heat away from the electronic component through the plastic antenna element to external surfaces or heat sinks.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If high power is transmitted to achieve sufficient radar wave range, then transmission capability is improved, but heat emission increases causing thermal load in compact space

Engineering Contradiction:
Improvetransmission powerVSAvoidheat emission
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of heat emission into a beneficial thermal management system. The heat conducting elements and metallized channels are designed to capture and redirect the waste heat generated by high-power transmission, transforming it from a problem into a controlled thermal flow that can be managed and dissipated effectively.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If channels with metallized walls are introduced into the antenna element, then waveguide functionality is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvewaveguide functionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the antenna element structure: the plastic body provides electromagnetic insulation and structural support, while the embedded metal channels simultaneously serve as waveguides for electromagnetic wave propagation and as heat conducting pathways. This integration reduces the need for separate components and simplifies manufacturing.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves heat dissipation and temperature uniformity within the antenna element, enhancing measurement accuracy and transmission power while maintaining compactness and robustness.

Implementation Method 1

Heat conducting elements are introduced into the antenna element... the channel walls being electrically conductive, the channels forming waveguides

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

an electronic component for transmitting and/or receiving radar signals... radar systems have the advantage that they are reliable even in poor weather conditions

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 3

In addition to measuring distances to detected vehicles and objects, it is also possible to determine the relative speed to other vehicles by using the Doppler effect

Methodology Applied
Scientific EffectDoppler effect: Doppler Effect

Data Source

PatentUS20260029508A1Radar system
Publication Date: 2026.01.29 CARL FREUDENBERG KG
  • US20260029508A1 patent drawing
  • US20260029508A1 patent drawing
  • US20260029508A1 patent drawing

AI summary

A radar system, including an electronic component for transmitting and/or receiving radar signals. The radar system also includes an antenna element the antenna element being configured as a plastic body into which channels with metallized channel walls are introduced, the channels forming waveguides. Heat conducting elements are introduced into the antenna element.