Plasticized PVDF Binder for Battery Electrode Ion Diffusion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current PVDF binders in electrode fabrication for batteries are not suitable for enhancing conductivity and ion diffusion, leading to impaired rate performance and cyclability, and existing plasticizers do not effectively address these issues.

Innovation Solution

An electrode slurry comprising 60 wt.% to 98 wt.% electrode active material, 0 wt.% to 20 wt.% conductive carbon, and 1 wt.% to 20 wt.% of a plasticized binder, where the plasticized binder includes polyvinylidene fluoride (PVDF) and a plasticizer such as tetraglyme, diglyme, or triglyme, is used, improving connectivity and electrochemical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional PVDF binder is used in electrode fabrication, then the electrode structure is maintained, but the conductivity and ion diffusion are insufficient leading to impaired rate performance and cyclability

Engineering Contradiction:
Improverate performance and cyclabilityVSAvoidinsufficient conductivity and ion diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the PVDF binder through plasticization with carbon disulfide (CS2). This chemical treatment alters the physical and chemical parameters of the PVDF, enhancing its conductivity and ion diffusion properties. The plasticized PVDF maintains its binding function while acquiring improved electrochemical performance, directly resolving the contradiction between structural maintenance and enhanced conductivity/ion diffusion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining PVDF with carbon disulfide to form plasticized PVDF. This composite approach integrates the structural stability of PVDF with the enhanced conductivity and ion diffusion properties introduced by CS2 plasticization, achieving both mechanical integrity and improved electrochemical performance simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If existing plasticizers are used with PVDF binder, then some improvement is achieved, but the issues of conductivity and ion diffusion are not effectively addressed

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidimpaired conductivity and ion diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent specifically selects carbon disulfide (CS2) as the plasticizer, which undergoes parameter changes through its interaction with PVDF. The CS2 plasticization process modifies the molecular structure and physical properties of PVDF, fundamentally changing its conductivity and ion diffusion characteristics. This specific parameter change approach effectively addresses the limitations of conventional PVDF and existing plasticizers.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of a plasticized PVDF binder in the electrode slurry enhances the rate capability and cyclability of electrodes, providing improved electrochemical performance and facilitating a more efficient fabrication process.

Implementation Method 1

the plasticized binder includes polyvinylidene fluoride (PVDF) and a plasticizer such as tetraglyme, diglyme, or triglyme

Methodology Applied
Scientific EffectPlasticization:

Data Source

PatentUS20240413338A1PVDF plasticizer for electrode fabrication and universal battery application thereof
Publication Date: 2024.12.12 HINDUSTAN PETROLEUM CORP LTD
  • US20240413338A1 patent drawing
  • US20240413338A1 patent drawing
  • US20240413338A1 patent drawing

AI summary

The presently claimed invention relates to a plasticizer for polyvinylidene fluoride (PVDF), which is used as a binder for electrode fabrication.