Plate Connector Geometry for Locking Gapped Sheet Components
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Solution Overview
Problem
Existing connecting elements for plates or components in sheet shape often struggle to rotate into a locking position when the components do not fully touch or rest against each other, making it difficult to establish a secure connection.
Innovation Solution
The connecting element features a tab with an edge facing in the locking direction, and the adjacent section is configured as an insertion surface aligned opposite to the handle region. The height of the insertion region decreases from the edge toward the receiving region, allowing the components to be displaced toward each other and enabling rotation into a locking position even when the components do not fully rest against each other.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the components configured in sheet shape do not fully touch or rest against each other, then the connecting element cannot be rotated into locking position, but this creates difficulty in establishing secure connection
Solution Approach 1:
The patent changes the geometric parameter of the tab by providing an insertion surface that is inclined relative to the longitudinal axis of the center section. This inclined surface creates a wedge effect that converts rotational motion into compressive force, pressing the sheet-shaped components together during rotation. This allows the connecting element to be rotated into locking position even when the components do not fully touch, while simultaneously establishing a secure connection through the compressive force generated by the inclined insertion surface.
2Ease of manufacture
If the height H of insertion region is uniform, then manufacturing is simpler, but the components cannot be displaced toward each other during rotation
Solution Approach 1:
The patent applies local quality by making the height H of the insertion region variable along its length. Specifically, the insertion surface is inclined such that the height decreases from one end to the other. This creates different local conditions: one end has greater height to engage first and guide the rotation, while the other end has lesser height to be pressed down onto the component. This gradient in height enables the components to be displaced toward each other during rotation while maintaining manufacturability through a simple inclined surface geometry.
Data Source
AI summary
A connecting element for cardboard sheets comprises a tubular center, a handle and spaced a locking region. The handle projects radially over the cross section of the center and forms a radial projection. The locking region comprises radially projecting a tab having a wedge-shaped latching element. The connecting element is rotatable between an insertion position and a locking position to connect two sheets. The tab has an edge facing the locking direction and the tab adjacent to the edge is configured as an insertion surface aligned opposite the handle that forms an insertion region of a height H with the corresponding part of the handle. The height H is greater than the distance A between the handle and the locking region in the receiving region, and the height H of the insertion region decreases from the edge toward the receiving region.


