Plate-Sensing Base for Adjustable Free Weights

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Solution Overview

Problem

Existing adjustable free weight systems, such as dumbbells and barbells, lack an efficient method to track and communicate the weight selection and configuration, leading to user inconvenience and inefficiency in exercise tracking and fitness coaching.

Innovation Solution

A plate-sensing base with a cradle and plate-sensing assembly that detects the presence or absence of individual weight plates, using mechanical components like pivoting levers and sensors to determine the weight configuration, and communicates this information to external computing devices via wireless communication protocols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual tracking of weight plates is used, then device complexity is reduced, but measurement precision and information accuracy deteriorate

Engineering Contradiction:
Improveweight configuration tracking accuracyVSAvoidbase structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The base is divided into multiple plate wells, each equipped with its own sensor and rigid member. This segmentation allows independent detection of each weight plate's presence or absence, achieving precise weight configuration tracking while keeping each sensing unit relatively simple and modular.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces manual tracking methods with an automated sensing system using sensors (optical, mechanical, or capacitive) that automatically detect weight plate presence. This substitution eliminates human error in tracking while maintaining manageable device complexity through automated operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If automated plate detection is implemented, then productivity and efficiency are improved, but device complexity increases

Engineering Contradiction:
Improveweight selection efficiencyVSAvoidsensing assembly complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The sensing system operates autonomously to detect weight plate presence and communicate weight configuration without requiring user intervention. The base automatically senses plate placement, processes the information through rigid members and sensors, and transmits data to external devices, enabling efficient weight selection while minimizing operational complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The base structure serves multiple functions: it supports the adjustable free weight, provides plate wells for organizing weight plates, houses the sensing assembly for detection, and communicates weight information to external devices. This multi-functionality improves productivity by consolidating operations into a single system rather than requiring separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If real-time weight data communication is added, then information availability is improved, but loss of time for setup and communication is reduced

Engineering Contradiction:
Improveweight configuration informationVSAvoidcommunication interface complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The base incorporates a communication interface that provides real-time feedback about weight configuration to external computing devices or displays. This feedback mechanism ensures accurate information transmission about which weight plates are present, eliminating information loss and enabling users to see weight configurations immediately without manual input or setup time.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11857827B2Plate-sensing base for a connected adjustable free weight system
Publication Date: 2024.01.02 JOHNSON HEALTH TECH RETAIL INC
  • US11857827B2 patent drawing
  • US11857827B2 patent drawing
  • US11857827B2 patent drawing

AI summary

A sensing base for an adjustable free weight may include a cradle, and a sensing assembly, which includes a plurality of sensors and mechanical components (e.g., pivoting levers), each associated with a respective plate well that accommodates a weight plate of the adjustable free weight such that each mechanical component actuates the state of a respective sensor upon placement or removal of the weight in a plate well. Sensor signals reflecting the states of the sensors are communicated, via a circuit, a processor to determine the weight selection of the adjustable free weight when removed from the base. The sensing assembly may be implemented using individual sensors of a variety of different types such as hall effect sensors, optical interrupt sensors, IR optical sensors, and the like. The base may be configured to automatically communicate the determined weight to an external computing device to facilitate activity tracking and/or fitness coaching.