Plate-type heat exchanger

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Solution Overview

Problem

Existing plate-type heat exchangers used as internal heat exchangers in vehicle air conditioning systems face challenges in adjusting performance to prevent excessive cooling performance that can raise the operating temperature of the compressor, leading to durability issues.

Innovation Solution

The plate-type heat exchanger incorporates a dead zone by strategically arranging flow ports or using barriers to restrict medium flow, thereby adjusting performance and preventing excessive heat exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the plate-type heat exchanger is designed with high heat exchange performance, then cooling performance is improved, but compressor operating temperature rises excessively leading to durability issues

Engineering Contradiction:
Improvecooling performanceVSAvoidcompressor operating temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies local quality by creating a dead zone with different flow characteristics in a specific region of the heat exchanger plate. This dead zone, formed by strategic flow port arrangement or barriers, restricts medium flow locally to reduce heat exchange performance in that area, thereby controlling the temperature rise of the compressor while maintaining overall cooling effectiveness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses partial action by intentionally creating a dead zone that restricts flow in a partial region rather than uniformly across the entire heat exchanger. This selective flow restriction allows the system to achieve moderate heat exchange performance that prevents compressor overheating while still providing adequate cooling function.

Inventive Principle:
Principle #16Partial or excessive action

2Area of stationary object

If flow ports are arranged to maximize heat exchange area, then heat exchange performance increases, but compressor temperature control becomes difficult

Engineering Contradiction:
Improveheat exchange areaVSAvoidcompressor temperature
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The patent resolves this contradiction by applying local quality through the dead zone design. While the overall heat exchange area is maintained through plate stacking, a specific local region is designated as a dead zone with restricted flow. This creates spatial differentiation in flow characteristics, allowing high heat exchange area utilization while controlling compressor temperature through localized flow restriction.

Inventive Principle:
Principle #3Local quality

3Productivity

If the heat exchanger performance is increased to improve cooling, then cooling efficiency improves, but system stability deteriorates due to compressor temperature issues

Engineering Contradiction:
Improvecooling efficiencyVSAvoidsystem stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies partial action by implementing a dead zone that restricts flow in a controlled manner rather than uniformly reducing performance across the entire system. This selective flow restriction allows the heat exchanger to maintain adequate cooling efficiency while preventing excessive compressor temperature rise, thereby preserving system stability.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces heat exchange performance to prevent compressor temperature rise, enhancing system durability and operational stability.

Implementation Method 1

a first medium space through which a first medium flows, and a second medium space through which a second medium flows... allow the heat exchange medium to perform heat exchange while flowing in the tube

Methodology Applied
Scientific EffectHeat exchange: Conduction (thermal)

Data Source

PatentUS20250321062A1Plate-type heat exchanger
Publication Date: 2025.10.16 HANON SYST CO LTD
  • US20250321062A1 patent drawing
  • US20250321062A1 patent drawing
  • US20250321062A1 patent drawing

AI summary

The present invention relates to a plate-type heat exchanger. An object of the present invention is to provide a plate-type heat exchanger used as an internal heat exchanger in which a dead zone is intentionally formed by changing an arrangement of flow ports or additionally installing a barrier to adjust performance in order to prevent a problem in which an operating temperature of a compressor is raised and durability is degraded because of excessive performance of the internal heat exchanger.