Processing device and platen

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Solution Overview

Problem

Inkjet textile printers face failures in pretreatment and printing processes when using platens without predetermined sizes or heights, leading to potential bleeding or incomplete printing, and the removal of a platen during processing can disrupt textile printing operations.

Innovation Solution

A processing device and platen system that includes a platen identification information portion, allowing the printer and related devices to receive and act on platen identification information for appropriate processing, ensuring correct pretreatment, printing, and post-treatment based on associated conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a platen without predetermined size or height is used, then device versatility is improved, but processing reliability deteriorates due to pretreatment and printing failures

Engineering Contradiction:
Improveplaten compatibilityVSAvoidprocessing reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system incorporates a sensor that detects platen identification information (such as barcodes or RFID tags) and provides feedback to the control unit. This feedback mechanism enables the system to automatically verify platen compatibility and adjust processing parameters accordingly, preventing failures while maintaining versatility.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of platen identification information before processing begins. The control unit verifies platen compatibility in advance and configures appropriate processing parameters, ensuring that pretreatment and printing operations can proceed reliably without interruptions.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If platen identification information detection is added, then processing reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprocessing reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor unit is designed to perform multiple functions: detecting platen identification information, verifying compatibility, and triggering appropriate processing modes. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If continuous monitoring of platen presence is implemented, then processing reliability is improved, but productivity decreases due to additional detection steps

Engineering Contradiction:
Improveprocessing reliabilityVSAvoidprocessing speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs platen detection and compatibility verification in advance, before the actual printing process begins. This preliminary action ensures that once processing starts, it can proceed without interruptions, thereby minimizing the impact on overall productivity while maintaining high reliability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11548293B2Processing device and platen
Publication Date: 2023.01.10 BROTHER KOGYO KK
  • US11548293B2 patent drawing
  • US11548293B2 patent drawing
  • US11548293B2 patent drawing

AI summary

A processing device capable of performing appropriate processing on a set platen, and a platen are provided. A platen that is used in a printer and at least one of a pretreatment device and a post-treatment device is provided with a platen identification information portion that identifies the platen. A code reader receives platen identification information that identifies the platen, from the platen identification information portion. The printer and at least one of the pretreatment device and the post-treatment device perform processing on the basis of the platen identification information received by the code reader.