Platen Recessed Portion Reduces False Detection in Printers

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Solution Overview

Problem

Existing printing apparatuses face reduced detection accuracy due to reflected light from the platen when the printing medium is absent, requiring costly and labor-intensive anti-reflective treatments, which can be difficult to apply depending on the platen's shape.

Innovation Solution

A printing apparatus with a recessed portion in the platen featuring a primary reflection surface and a secondary reflection surface, where the secondary surface is either parallel, diffuses, or rougher than the primary surface, overlapping with the support surfaces in the optical axis direction, effectively reducing false detection by directing reflected light away from the light-receiving unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If anti-reflective treatment is applied to the platen, then detection accuracy is improved, but manufacturing cost and complexity increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidanti-reflective treatment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention introduces a recessed portion that creates a new spatial dimension (depth) in the platen structure. By forming a recess with specific depth and cross-sectional shape, the solution moves from a two-dimensional surface treatment approach to a three-dimensional structural approach, allowing reflected light to be directed away from the light-receiving unit through geometric configuration rather than surface coating

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention converts the harmful reflected light into a beneficial effect by using the recessed portion's reflective surfaces to redirect the light away from the light-receiving unit. The reflection that would normally cause false detection is now utilized to direct light toward the bottom of the recessed portion, where it does not interfere with detection, effectively turning the harmful reflection into a useful light-guiding mechanism

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If wide range anti-reflective treatment is provided, then reflected light is sufficiently reduced, but processing cost and man-hours increase

Engineering Contradiction:
Improvereflected lightVSAvoidprocessing cost and man-hours
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The invention changes the geometric parameters of the platen by introducing a recessed portion with specific depth, width, and cross-sectional shape. This parameter change creates a structural solution that reduces reflected light without requiring extensive surface treatment, thereby lowering manufacturing costs and processing time while maintaining effectiveness in suppressing harmful reflections

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If anti-reflective treatment is applied, then detection accuracy is improved, but it becomes difficult to apply depending on platen shape

Engineering Contradiction:
Improvedetection accuracyVSAvoidapplicability to different platen shapes
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

By transitioning from surface-level anti-reflective treatment to a three-dimensional recessed structure, the invention creates a solution that can be adapted to various platen shapes. The recessed portion can be integrated into different platen geometries, making the solution more versatile and applicable across diverse design configurations without being constrained by surface accessibility issues

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances detection accuracy by minimizing false detection and reducing the need for extensive anti-reflective treatments, allowing for more efficient and cost-effective operation while maintaining design flexibility and potentially enabling miniaturization.

Implementation Method 1

a recessed portion is provided in the platen, the recessed portion including a primary reflection surface receiving the detection light and a secondary reflection surface receiving the detection light reflected by the primary reflection surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the secondary reflection surface may be a surface that diffuses and reflects incident light

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

the secondary reflection surface may be a surface rougher than the primary reflection surface

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentUS11433665B2Printing apparatus
Publication Date: 2022.09.06 SEIKO EPSON CORP
  • US11433665B2 patent drawing
  • US11433665B2 patent drawing
  • US11433665B2 patent drawing

AI summary

A printing apparatus includes a transport unit configured to transport a printing medium, a platen that includes a first support surface supporting the printing medium, a light-emitting unit configured to emit detection light toward a transport path of the printing medium, and a light-receiving unit provided adjacently to the light-emitting unit and configured to detect reflected light of the detection light, wherein a recessed portion is provided in the platen, the recessed portion including a primary reflection surface receiving the detection light and a secondary reflection surface receiving the detection light reflected by the primary reflection surface, and the first support surface and the secondary reflection surface overlap in an optical axis direction of the detection light.