Platinum Catalyst Hydrophilic Groups Fuel Cell Activity

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Solution Overview

Problem

Conventional platinum catalysts for polymer electrolyte fuel cells exhibit low initial activity due to the reduction of hydrophilic groups on the catalyst surface caused by annealing treatment, leading to inadequate power generation efficiency.

Innovation Solution

Introducing hydrophilic functional groups, such as hydroxyl, lactone, and carboxyl groups, onto the carbon powder carrier of platinum catalysts after annealing treatment, with specific amounts and conditions to enhance wettability and initial activity, while maintaining durability through controlled platinum particle size and surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If annealing treatment is applied to platinum catalyst to improve durability, then durability is improved, but initial activity deteriorates due to reduction of hydrophilic groups

Engineering Contradiction:
ImprovedurabilityVSAvoidinitial activity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Hydrophilic groups are introduced onto the carbon carrier surface before the annealing treatment is applied. This preliminary action ensures that even after annealing reduces the hydrophilic groups, sufficient groups remain to maintain initial activity, while still achieving the durability improvement from annealing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The amount of hydrophilic groups on the carbon carrier is controlled within a specific range (0.7 to 3.0 mmol/g) to optimize the balance between initial activity and durability. This parameter control allows the catalyst to achieve both high initial power generation properties and sustained durability after annealing treatment.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If hydrophilic groups are increased on carbon carrier to improve initial activity, then initial activity is improved, but durability deteriorates due to excessive surface functional groups

Engineering Contradiction:
Improveinitial activityVSAvoiddurability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The amount of hydrophilic groups is precisely controlled within the range of 0.7 to 3.0 mmol/g. This optimized parameter range ensures sufficient initial activity while preventing the durability deterioration that occurs with excessive functional groups. The upper limit of 3.0 mmol/g specifically prevents over-functionalization issues.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Hydrophilic groups are selectively introduced only on the carbon carrier surface where they are needed for initial activity, without modifying the platinum particles themselves. This localized modification maintains the structural integrity and long-term stability of the catalyst while providing the necessary surface properties for high initial activity.

Inventive Principle:
Principle #3Local quality

3Productivity

If platinum particle size is reduced to increase surface area and activity, then initial activity is improved, but durability deteriorates due to particle aggregation

Engineering Contradiction:
Improveinitial activityVSAvoiddurability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The platinum particle size is controlled within the optimal range of 2.0 to 5.0 nm. This parameter optimization achieves high initial activity through increased surface area while preventing the particle aggregation and degradation that occur with smaller particles, thereby maintaining durability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The carbon carrier acts as an intermediary support that stabilizes the small platinum particles (2.0-5.0 nm) and prevents their aggregation. The carrier provides a stable platform that allows the use of small, highly active particles without suffering from the durability issues of particle sintering.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst demonstrates improved initial power generation properties and durability, with enhanced hydrophilicity and water vapor adsorption, maintaining performance over time.

Implementation Method 1

the catalyst demonstrates improved initial power generation properties and durability, with enhanced hydrophilicity and water vapor adsorption

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Introducing hydrophilic functional groups, such as hydroxyl, lactone, and carboxyl groups, onto the carbon powder carrier of platinum catalysts after annealing treatment, with specific amounts and conditions to enhance wettability and initial activity

Methodology Applied
Scientific EffectHydrophilicity: Hydrophile

Implementation Method 3

the method described in JP 2009 500789 may be cited. The catalyst described in JP 2009 500789 is a platinum supporting platinum catalyst subjected to heat treatment (annealing treatment) in such a way that the platinum particle size is regulated to be a predetermined particle size

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 4

a catalyst to promote the electrochemical reaction and a solid electrolyte is generally applied. A hydrogen-containing fuel is fed to the hydrogen electrode, and oxygen or air is fed to the air electrode, and electric power is taken out on the basis of the oxidation reaction and the reduction reaction occurring in the respective electrodes

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 5

electric power is taken out on the basis of the oxidation reaction and the reduction reaction occurring in the respective electrodes

Methodology Applied
Scientific EffectOxidation reaction: Oxidation

Implementation Method 6

electric power is taken out on the basis of the oxidation reaction and the reduction reaction occurring in the respective electrodes

Methodology Applied
Scientific EffectReduction reaction: Reduction

Data Source

PatentEP2650956B1Catalyst for polymer electrolyte fuel cell and method for producing same
Publication Date: 2018.06.13 TANAKA KIKINZOKU KOGYO KK
  • EP2650956B1 patent drawing
  • EP2650956B1 patent drawing

AI summary

The present invention provides a catalyst for a polymer electrolyte fuel cell including catalyst particles made of platinum supported on a carbon powder carrier, wherein the carbon powder carrier includes 0.7 to 3.0 mmol/g (based on the weight of the carrier) of a hydrophilic group bonded thereto; and the platinum particles have an average particle size of 3.5 to 8.0 nm and the platinum specific surface area based on CO adsorption (COMSA) of 40 to 100 m2/g. The catalyst for a polymer electrolyte fuel cell according to the present invention is a catalyst excellent in initial activity and satisfactory in durability.