Platooning Vehicle Cooling Air Flow Control

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Solution Overview

Problem

Platooned vehicles, particularly trailing vehicles, face efficiency losses due to the need for air flow control apparatuses like cooling system fans to compensate for reduced ram air, which increases engine temperature and power consumption.

Innovation Solution

The system optimizes vehicle spacing and air flow management by using a control unit (ECU) to determine when to activate the fan and adjust vehicle positions to minimize aerodynamic drag, ensuring sufficient air flow through the radiator without relying solely on the fan, thereby maintaining engine temperature and reducing fuel consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If trailing vehicles operate cooling system fans to compensate for loss of ram air, then engine temperature is maintained, but fuel consumption and power demand increase

Engineering Contradiction:
Improveengine temperatureVSAvoidfuel consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts vehicle spacing in the platoon to optimize ram air flow to the radiator. By making the spacing variable rather than fixed, the system can adapt to different driving conditions and maintain adequate cooling without continuous fan operation, thereby reducing fuel consumption while preserving engine temperature control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the physical parameter of vehicle spacing distance to control the amount of ram air reaching the radiator. By adjusting this parameter, the trailing vehicle can capture sufficient cooling air flow without relying on the fan, thus resolving the contradiction between maintaining engine temperature and reducing energy use.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If trailing vehicles operate cooling system fans to compensate for loss of ram air, then engine temperature is maintained, but overall platooning efficiency decreases

Engineering Contradiction:
Improveengine temperatureVSAvoidplatooning efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The system employs dynamic spacing adjustment within the platoon configuration, allowing vehicles to optimize their positions for both aerodynamic efficiency and adequate radiator cooling. This dynamic approach maintains platooning efficiency by minimizing drag while ensuring engine temperature control through optimized natural air flow.

Inventive Principle:
Principle #15Dynamics

3Temperature

If vehicle spacing is reduced to maintain ram air flow, then cooling efficiency improves, but aerodynamic drag increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidaerodynamic drag
Core Design Contradiction:
TemperatureVSForce

Solution Approach 1:

The system applies partial action by providing just enough ram air flow to the radiator through optimized spacing, rather than maintaining excessively close vehicle distances. This partial approach achieves adequate cooling efficiency while avoiding the penalty of excessive aerodynamic drag that would result from overly tight platoon spacing.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances fuel economy and reduces engine power demand by optimizing air flow and vehicle spacing, maintaining stable engine temperatures while minimizing the need for fan operation, thus improving overall platooning efficiency.

Implementation Method 1

a liquid-to-air heat exchanger, commonly called a radiator 24

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

An exemplary fan 28 may be activated to increase air flow through the radiator 24

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

loss of ram air

Methodology Applied
Scientific EffectRam air effect: Convection

Data Source

PatentUS9616743B1Cooling air flow system
Publication Date: 2017.04.11 BORGWARNER INC
  • US9616743B1 patent drawing
  • US9616743B1 patent drawing
  • US9616743B1 patent drawing

AI summary

A first moving vehicle is maintained in a first position relative to a second moving vehicle. The first and second vehicles comprise a platoon. An engine compartment air-flow control apparatus is activated in the first vehicle, responsive to an indicator of engine temperature. The first vehicle is moved to a second position relative to the moving second vehicle or the temperature control apparatus is activated, responsive to the indicator of engine temperature.