Playpen Mattress with Inflatable Bladder for Comfort and Portability

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Solution Overview

Problem

Current children's playpen or play-yard products have insufficient mattress padding, which becomes a comfort issue as children grow or remain in the playpen for extended periods, while the mattress must also function as a carrying case for convenient storage and transport.

Innovation Solution

A mattress design featuring a hard substrate layer with rotating sections, an inflatable bladder with accessible air valves, and a foam pad, allowing for increased comfort and versatility by inflating for support and deflating to enclose the playpen frame for storage, using expandable fabric to keep layers aligned and a detachable air compressor for easy inflation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the mattress padding is increased to improve child comfort, then comfort is improved, but the mattress becomes too bulky to function as a carrying case for the playpen frame

Engineering Contradiction:
Improvechild comfortVSAvoidmattress bulk
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The mattress incorporates an inflatable bladder that can be dynamically adjusted between inflated and deflated states. When inflated, it provides thick padding for child comfort; when deflated, it reduces the mattress bulk to enable it to function as a carrying case for the playpen frame, thus resolving the contradiction between comfort and portability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mattress uses an inflatable bladder whose volume parameter can be changed on demand. By inflating the bladder, the mattress achieves sufficient thickness for comfort; by deflating it, the mattress becomes compact enough to surround and enclose the playpen frame for storage and transport

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If the mattress is made thinner to maintain portability, then storage convenience is maintained, but padding sufficiency deteriorates

Engineering Contradiction:
Improvemattress bulkVSAvoidpadding sufficiency
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The inflatable bladder allows the mattress to dynamically adjust its thickness. In the deflated state, the mattress remains thin and portable for easy storage and transport. When inflated, the bladder expands to provide sufficient padding thickness to support heavier or older children, thus resolving the contradiction between portability and padding sufficiency

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If the mattress structure is simplified for easy manufacturing, then manufacturing ease is improved, but the ability to provide both comfort and portability deteriorates

Engineering Contradiction:
Improvemattress constructionVSAvoiddual functionality
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The mattress merges multiple functions into a single structure: the inflatable bladder serves both as the comfort-providing padding element and as the mechanism enabling portability. This combination allows the mattress to achieve dual functionality (comfort and portability) without significantly complicating the manufacturing process

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inflatable bladder provides multi-functionality: it acts as the primary padding for child comfort during play, and simultaneously serves as the compression mechanism that enables the mattress to function as a carrying case for the playpen frame, thus achieving versatility without excessive structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mattress provides enhanced comfort and support for children while maintaining the ability to enclose and transport the playpen frame efficiently, ensuring both comfort and convenience in use and storage.

Implementation Method 1

an inflatable bladder. The inflatable bladder includes one or more air chambers capable of inflating and deflating as necessary

Methodology Applied
Scientific EffectPneumatics: Pressurisation

Data Source

PatentUS11191369B2Children's playpen mattress with rigid substrate and inflatable bladder
Publication Date: 2021.12.07 MARTINEZ WILLIAM
  • US11191369B2 patent drawing
  • US11191369B2 patent drawing
  • US11191369B2 patent drawing

AI summary

A mattress for a children's playpen or play-yard product using a hard substrate layer and an inflatable bladder to improve comfort, the hard substrate layer including a plurality of rigid substrate sections rotateably attached to one another allowing the mattress's hard substrate layer to lie flat when in use as a mattress and to fold into multilateral shapes when in use as a carrying case, the inflatable bladder improving the comfort of the mattress when inflated and in use as a mattress and still allowing the mattress to operate as an effective carrying case when deflated. The children's playpen or play-yard product also includes a collapsible frame assembly with an air compressor mounted thereto, in preferable embodiments, the air compressor being detachably connectable to the mattress's inflatable bladder to quickly inflate and/or deflate the mattress to facilitate its multifunctional use.