Planar Lightwave Circuit Beam Launcher for Space Metrology

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Solution Overview

Problem

Laser metrology systems for spaceborne applications are hindered by complexity and high costs, particularly due to the need for high-speed modulators and bulky beam launchers in traditional Range-Gate Metrology and Space Interferometry Mission systems.

Innovation Solution

A photonic integrated circuit with a planar lightwave circuit (PLC) design that includes couplers and waveguides for splitting and transmitting electromagnetic radiation, forming interference signals to determine distance, and optical path length optimization to minimize thermal sensitivity, eliminating the need for high-speed electronics and custom modulators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional Range-Gate Metrology and SIM systems are used, then distance measurement capability is achieved, but system complexity and cost increase due to high-speed modulators and bulky beam launchers

Engineering Contradiction:
Improvedistance measurementVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical/electronic beam launchers and high-speed modulators with a photonic integrated circuit that uses optical interference principles. The PLC-based system uses waveguides and couplers to split and recombine laser beams, eliminating the need for bulky mechanical components and high-speed electronic modulators while maintaining distance measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent integrates multiple functional components (beam splitter, beam launcher, modulator, and detection elements) into a single photonic integrated circuit. The PLC combines the target interferometer, reference interferometer, and local oscillator paths on one chip, merging previously separate optical components into a compact unified system that reduces overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If traditional beam launchers and high-speed modulators are used, then metrology function is achieved, but cost increases

Engineering Contradiction:
Improvemetrology functionVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive high-speed modulators and custom beam launchers with standard photonic integrated circuit components that can be manufactured using established semiconductor fabrication processes. The PLC uses conventional waveguide and coupler structures that are compatible with mass production techniques, significantly reducing per-unit cost compared to custom optical components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The photonic integrated circuit is designed to perform multiple metrology functions using a single platform. The same PLC can be used for distance measurement, velocity measurement, and displacement sensing by simply changing the interferometer configuration, eliminating the need for multiple specialized devices and reducing overall system cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If PLC design is used, then device complexity and cost are reduced, but thermal sensitivity may increase

Engineering Contradiction:
Improvedevice complexityVSAvoidthermal sensitivity
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent carefully selects and optimizes the optical path lengths within the PLC to minimize thermal sensitivity. By adjusting the lengths of waveguides and the configuration of interferometers, the design compensates for thermal expansion and refractive index changes in the PLC substrate, reducing the harmful effects of temperature variations on measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent designs the interferometer paths to have equal optical path lengths for the target and reference beams, creating a balanced system where thermal effects affect both paths equally. This differential configuration allows thermal drift to cancel out when measuring the interference pattern, minimizing the net thermal sensitivity of the system.

Inventive Principle:
Principle #12Equipotentiality

4Volume of moving object

If compact PLC design is used, then size is reduced, but optical path length optimization becomes more critical for thermal compensation

Engineering Contradiction:
Improvesystem sizeVSAvoidoptical path length precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent optimizes the optical path lengths within the compact PLC by adjusting waveguide dimensions, lengths, and routing configurations. The design carefully balances the path lengths through the target and reference interferometers to minimize differential thermal effects, achieving thermal compensation within the constrained physical space of the integrated circuit.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses the third dimension (vertical layering) within the PLC to manage optical paths. By routing beams through different layers and depths of the waveguide structure, the design achieves sufficient optical path length differences for interference while maintaining a compact planar footprint, allowing thermal compensation without increasing overall device size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The PLC-based metrology system reduces complexity and cost, achieving high throughput with improved power efficiency and nanometer resolution for distance measurement, while compensating for thermal variations and birefringence effects.

Implementation Method 1

The retroreflected field interferes with the LO field in the second coupler so as to form a target interference signal

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

The reference field interferes with the LO field in the third coupler so as to form reference interference signal

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

a beam launching waveguide coupled to the first coupler

Methodology Applied
Scientific EffectWaveguide propagation: Waveguide (optics)

Implementation Method 4

The optical path lengths of the waveguides are selected so as to minimize sensitivity of the difference to thermal variations

Methodology Applied
Scientific EffectThermal compensation: Thermal Expansion

Data Source

PatentUS10718915B2Compact and low cost beam launcher using planar lightwave circuit
Publication Date: 2020.07.21 CALIFORNIA INST OF TECH
  • US10718915B2 patent drawing
  • US10718915B2 patent drawing
  • US10718915B2 patent drawing

AI summary

A photonic integrated circuit including a beam launching waveguide, a local oscillator waveguide, a target interferometer, and a reference interferometer all integrated on a chip. The beam launching waveguide transmits target electromagnetic radiation off the chip and receives a retroreflection of the target electromagnetic radiation from a target off the chip. The target interferometer interferes the retroreflection with a local oscillator field transmitted from the local oscillator waveguide so as to form a target interference signal. The reference interferometer interferes a portion of the target electromagnetic radiation that does not leave the chip with the local oscillator field transmitted from the local oscillator waveguide to form a reference interference signal. The difference between the reference interference signal and the target interference signal is used to measure a distance to the target from the chip.