Power Line Communication Choke Component Magnetic Saturation Control

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Solution Overview

Problem

Conventional Power Line Communication (PLC) techniques face issues such as poor compatibility with electrical devices, noise interference, high power consumption, and distortion over long transmission distances.

Innovation Solution

A signal transmission system utilizing a switch component and a choke component with a magnetic core having a specific magnetic hysteresis characteristic, where the switch component is controlled to not conduct during control signal transmission, ensuring the magnetic core remains in a non-saturation state to isolate the control signal from electrical power, and conducts during power transmission to allow electrical power passage, using conductive paths and impedance matching units to maintain signal quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional PLC techniques are used to transmit control signals via power lines, then signal transmission is achieved, but noise interference from electrical devices degrades signal quality

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidnoise interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a differential signal transmission mechanism as an intermediary approach. Instead of using conventional single-ended PLC signals that are susceptible to noise, the system transmits control signals as differential voltages between two power lines, creating a noise-rejected communication channel that isolates the control signal from electromagnetic interference generated by electrical devices

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the signal transmission parameter from conventional single-ended voltage signaling to differential voltage signaling. By measuring the voltage difference between two power lines rather than relative to ground, the system achieves immunity to common-mode noise while maintaining compatibility with existing power line infrastructure

Inventive Principle:
Principle #35Parameter changes

2Length of stationary object

If conventional PLC techniques are used for signal transmission, then control signals can be transmitted, but distortion occurs over long transmission distances

Engineering Contradiction:
Improvetransmission distanceVSAvoidsignal distortion
Core Design Contradiction:
Length of stationary objectVSLoss of information

Solution Approach 1:

The patent maintains continuous signal integrity over long distances by using the existing power line infrastructure as the transmission medium. The differential signaling approach ensures that the control signal maintains its integrity throughout the entire power distribution network, eliminating the distortion that typically occurs with conventional PLC over extended distances

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If conventional PLC techniques are used, then signal transmission is possible, but power consumption is high

Engineering Contradiction:
Improvesignal transmission capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent utilizes the existing power line infrastructure to serve dual purposes: delivering electrical power and transmitting control signals. By embedding the control signals within the power transmission medium itself, the system eliminates the need for separate communication infrastructure, thereby reducing overall energy consumption while maintaining reliable signal transmission

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively transmits control signals with improved quality by preventing magnetic saturation of the choke component during control signal transmission, reducing noise interference, and alleviating distortion over long distances, ensuring reliable operation of loads.

Implementation Method 1

The choke component has a magnetic core having a magnetic hysteresis characteristic that corresponds to a magnetic hysteresis curve such that: when the switch component does not conduct, the control signal induces a current that flows through the choke component and that does not cause the magnetic core to reach magnetic saturation; and when the switch component conducts, the electrical power induces a current that flows through the choke component and that causes the magnetic core to operate at magnetic saturation.

Methodology Applied
Scientific EffectMagnetic hysteresis: Magnetic Hysteresis

Implementation Method 2

the control signal induces a current that flows through the choke component

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10153756B2Method for signal transmissions via a path through which electrical power is transmitted, and signal transmission system
Publication Date: 2018.12.11 AMTB TECH
  • US10153756B2 patent drawing
  • US10153756B2 patent drawing
  • US10153756B2 patent drawing

AI summary

A signal transmission system includes a switch component and a choke component each coupled to one of a first power wire and a second power wire, a first conductive path between the switch component and a load, a second conductive path between the choke component and the load, and a control block. The control block controls the switch component to not conduct when providing a control signal to the first and/or second conductive paths. When the switch component does not conduct, a magnetic core of the choke component does not reach magnetic saturation. When the switch component conducts, the magnetic core of the choke component operates at magnetic saturation.