PLC-Controlled Dynamic Phantom for Radiologic Treatment Testing

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Solution Overview

Problem

Existing radiologic treatment systems face challenges in quality control and compliance with radiation plans due to patient movements, which introduce misalignment and deviations, and the complex interaction between imaging devices and radiation systems, particularly in systems with automatic beam adjustments.

Innovation Solution

A test system comprising an anthropomorphic phantom with flexible components, actuators, and a control device using a programmable logic controller and real-time bus interface to simulate human body motion and control the phantom, allowing for realistic testing of radiologic treatment systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If phantoms are used for quality control and beam positioning, then alignment accuracy is improved, but the system cannot simulate complex patient movements and deformations

Engineering Contradiction:
Improvealignment accuracyVSAvoidmotion simulation capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The phantom transitions from a static structure to a dynamic system with movable and deformable components. The phantom includes movable parts that can be actuated to simulate patient movements and deformations during radiation treatment, allowing the same phantom to serve both positioning and motion simulation functions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The phantom is divided into multiple independent components and modules that can move and deform separately. This segmentation allows specific regions of the phantom to simulate different body parts' movements independently, providing realistic motion simulation while maintaining overall structural integrity for positioning.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If static phantoms are used for testing, then system simplicity is maintained, but testing under realistic motion conditions becomes impossible

Engineering Contradiction:
Improvesystem simplicityVSAvoidtesting accuracy under motion conditions
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The phantom incorporates dynamic elements such as movable joints, deformable tissues, and actuated components that enable it to change configuration during testing. This allows the phantom to replicate real patient motion conditions while remaining a controlled test artifact, improving testing reliability without excessive complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The phantom's physical parameters such as position, shape, and deformation are可变 (variable) rather than fixed. The phantom can change its geometric parameters in response to actuation, allowing it to simulate various motion states and provide reliable testing across different operational conditions.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If complex motion simulation is implemented, then testing realism is improved, but control system complexity increases

Engineering Contradiction:
Improvemotion simulation capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is segmented into independent controllers for each phantom component or module. Each controller manages the motion and deformation of its specific phantom part, allowing complex overall motion simulation to be achieved through coordinated simple controls rather than a single complex control system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The phantom control system incorporates feedback mechanisms that monitor the actual motion and deformation of phantom components and adjust the actuation accordingly. This feedback control simplifies the overall system by allowing automatic coordination of multiple components based on real-time position and configuration data.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12397177B2Test system for testing a system for radiologic treatment
Publication Date: 2025.08.26 DEUTES KREBSFORSCHUNGSZENT STIFTUNG DES OFFENTLICHEN RECHTS
  • US12397177B2 patent drawing
  • US12397177B2 patent drawing
  • US12397177B2 patent drawing

AI summary

A test system (124) for testing a system (110) for radiologic treatment. The test system (124) comprises: A • at least one anthropomorphic phantom (118) for simulating motion of at least one part of a human body (116); and B • a control device (122) for controlling the phantom (118), comprising •• a programmable logic controller (160), •• a plurality of controller nodes (162), •• a plurality of device controllers (164) configured for controlling the actuators (140), and •• at least one real-time bus interface (166) connecting the controller nodes (162) to the programmable logic controller (160) and to the device controllers (164). The programmable logic controller (160) is configured to act as a master device with respect to the controller nodes (162), specifically with respect to each of the controller nodes (162). The controller nodes (162) are configured to act as master devices with respect to the device controllers (164).