PLC Irrigation Device Identification Using Signal Strength Mapping

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Solution Overview

Problem

Existing irrigation systems face challenges in accurately and efficiently identifying and addressing individual powered elements using power-line communications due to the need for manual and time-consuming identification processes, which are prone to inaccuracies, especially when components are swapped out.

Innovation Solution

A system and method that utilizes a controller to transmit an identification signal through a PLC BUS, record signal strength at each powered device, reduce the signal incrementally, and assign a system ID based on recorded signal levels, creating a lookup table for precise device identification and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If power-line communications are used to control powered elements, then a single set of wires can be used to both power and control each device, but each powered element must be individually identified and addressed which is time consuming and inaccurate

Engineering Contradiction:
Improvewiring complexityVSAvoididentification time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent enables powered elements to self-identify their presence on the PLC system automatically. Each device measures the signal strength of identification signals transmitted by the controller and uses this measurement to determine its own address, eliminating the need for manual identification and addressing by operators.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from signal strength measurements to automatically assign addresses. Devices measure the strength of identification signals and report back to the controller, which uses this feedback information to determine device locations and assign appropriate addresses automatically.

Inventive Principle:
Principle #23Feedback

2Reliability

If manual identification of powered elements is performed, then each device can be addressed, but the process is prone to inaccuracies especially when components are swapped out

Engineering Contradiction:
Improveidentification accuracyVSAvoidoperator effort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Instead of relying on operators to manually identify and address devices, the system enables devices to self-identify automatically. Each powered element measures the signal strength of identification signals and determines its own address, eliminating human error and ensuring accurate identification even when components are swapped.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical/manual process of identification with an automated electronic system. The controller transmits identification signals and devices automatically measure signal strength to determine addresses, substituting manual operator actions with automated electronic measurement and processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If powered elements are individually addressed for control, then precise control is achieved, but significant operator effort is required to function properly

Engineering Contradiction:
Improvesystem setup efficiencyVSAvoidoperator effort
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system eliminates the need for operator intervention in the identification and addressing process. Powered elements automatically measure signal strengths and determine their own addresses, allowing the system to be set up quickly without significant operator effort while maintaining precise control capabilities.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller performs preliminary actions by transmitting identification signals that contain address information. Devices measure these signals in advance to determine their addresses before actual control operations begin, enabling quick system setup and operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick and accurate identification of powered elements within irrigation systems, reducing operator effort and ensuring efficient communication and control without manual intervention.

Implementation Method 1

a high frequency signal is superimposed on the normal voltage on a power circuit

Methodology Applied
Scientific EffectPower-line communication:

Implementation Method 2

reducing the level of the received identification signal by a given increment

Methodology Applied
Scientific EffectSignal attenuation:

Data Source

PatentEP3826453B1System and method for detecting and identifying power line carrier controlled devices within an irrigation system
Publication Date: 2025.12.03 VALMONT INDUSTRIES INC
  • EP3826453B1 patent drawingFigure 1
  • EP3826453B1 patent drawingFigure 2
  • EP3826453B1 patent drawingFigure 3

AI summary

The present invention provides a system and method for detecting and identifying power line carrier controlled devices within an irrigation system having a PLC BUS and a plurality of PLC powered devices. According to first preferred embodiment, the method preferably may include the steps of: initializing a controller; transmitted an identification signal onto the PLC BUS; receiving the transmitted identification signal by a first powered device in the transmission line; recording the signal strength of the received identification signal by the first powered device; reducing the level of the received identification signal by a given increment; receiving the transmitted identification signal by a second powered device in the transmission line; recording the signal strength of the received identification signal by the second powered device; reducing the level of the received identification signal by a given increment; receiving the transmitted identification signal at the controller; polling each powered device for the received strength of the identification signal at each device; creating a lookup table and assigning a system ID number to each powered device based on the reported signal levels received by each device; and sending communications signals to the first powered device based on the system assigned ID number indicated in the lookup table.