Pleated Blind Connecting Piece Wind Load Absorption

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Solution Overview

Problem

Pleated blind devices for insect screening face issues with wind pressure causing fabric damage and stress on stabilizing threads, while existing solutions either increase production and handling costs or reduce visibility, and require complex structural interventions.

Innovation Solution

A rotating connecting piece mounted on the running body allows for stabilization against wind pressure and movement, with a safety element guided in the upper guide rail, featuring a sliding or rolling running body with an undercut and Teflon-containing plastic for improved sliding properties, and a connecting piece that can rotate through 90° to absorb tensile loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the pleated blind fabric is guided loosely in a frame profile, then easy handling and assembly are achieved, but wind pressure causes the fabric to come out of the guide and be damaged

Engineering Contradiction:
Improveeasy handlingVSAvoidfabric damage prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A running body with a connecting piece acts as an intermediary between the guide rail and the pleated fabric. The connecting piece is attached to the upper edge of the fabric and engages with the running body, which moves along the guide rail. This intermediary mechanism provides secure guidance while allowing the fabric to be easily handled and assembled without direct rigid attachment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If stabilizing threads are used to maintain tightness against insects, then insect protection is achieved, but friction damage occurs due to small lead-through holes

Engineering Contradiction:
Improveinsect protection tightnessVSAvoidthread friction damage
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The stabilizing threads are positioned at specific locations through the pleated fabric with appropriately sized lead-through holes. The holes are small enough to maintain tightness for insect protection but large enough to allow thread passage without excessive friction. The connecting piece distributes loads at these localized attachment points, preventing friction damage while maintaining the required tightness.

Inventive Principle:
Principle #3Local quality

3Reliability

If a movable intermediate sliding frame is used to divide large areas, then wind pressure stability is improved, but production and handling costs increase

Engineering Contradiction:
Improvewind pressure stabilityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The guide system is segmented into multiple running bodies that can be distributed along the guide rail at specific intervals. Each running body independently secures a portion of the pleated fabric, providing stability against wind pressure for large area coverages. This segmented approach avoids the need for a single complex intermediate sliding frame, reducing production and handling costs while maintaining reliability.

Inventive Principle:
Principle #1Segmentation

4Reliability

If hook-like hanging elements are used to connect the pleated blind to the upper rail, then secure attachment is achieved, but the construction depth increases

Engineering Contradiction:
Improveattachment securityVSAvoidconstruction depth
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The running body is designed to move dynamically along the guide rail, allowing the connecting piece to rotate and adjust its position. This dynamic design enables secure attachment of the pleated fabric to the upper guide rail while maintaining a slim profile with minimal construction depth. The rotating connecting piece accommodates the movement of folds during folding and unfolding without requiring additional space.

Inventive Principle:
Principle #15Dynamics

5Device complexity

If the connecting piece is fixed rigidly to the running body, then structural simplicity is achieved, but it cannot follow the movement of folds during folding and unfolding

Engineering Contradiction:
Improvestructural simplicityVSAvoidfold movement accommodation
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The connecting piece is mounted on the running body with rotational freedom about a vertical axis, allowing it to follow the movement of folds during folding and unfolding operations. This dynamic mounting maintains structural simplicity while providing the necessary adaptability. The connecting piece can rotate through at least 90° to accommodate fold movements without requiring complex articulated mechanisms.

Inventive Principle:
Principle #15Dynamics

6Ease of operation

If the running body is made of plastic with Teflon-containing material, then sliding properties are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesliding propertyVSAvoidinjection molding precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The running body is made from plastic material containing Teflon (polytetrafluoroethylene), which significantly improves sliding properties by reducing friction between the running body and the guide rail. While this material choice increases manufacturing precision requirements for injection molding, the design incorporates features such as an undercut guided on the inner profile structure and a guiding contour that rests against side walls, which help compensate for manufacturing tolerances and ensure reliable restraint with longitudinal mobility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a robust, easy-to-handle pleated blind system with reduced construction depth, maintaining visibility and absorbing additional loads without conspicuous structural changes, ensuring unimpeded movement and tool-free assembly while preventing damage from excessive loads.

Implementation Method 1

a Teflon-containing plastic should preferably be used

Methodology Applied
Scientific EffectFriction reduction: Lubrication

Data Source

PatentEP3489453B1Pleating device
Publication Date: 2022.09.07 NEHER NORBERT
  • EP3489453B1 patent drawingFigure 1~2
  • EP3489453B1 patent drawingFigure 3~5

AI summary

The invention relates to a pleated blind (10) for shielding a building opening against insects, comprising a multiply pleated fabric (12) that can be extended horizontally, a thread system (14) for stabilizing the pleated fabric (12), and a guide rail (22) that can be attached to or in the building opening, preferably as a downwardly open U-profile, and which receives the upper edge (26) of the pleated fabric (12). According to the invention, it is proposed that the upper edge (26) of the pleated fabric (12) is secured against displacement from the guide rail (22) by at least one securing element (24).