Turboshaft Engine Plenum Heating Using Hot-Air Heat Exchange

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Solution Overview

Problem

Existing aircraft turboshaft engines face issues with ice and snow accumulation in the plenum, which can lead to damage or extinguish the combustion chamber, particularly in icing conditions, and current de-icing systems are complex and energy-intensive.

Innovation Solution

A heating system is integrated into the plenum using a heat exchanger supplied with hot air from the turboshaft engine, which heats the plenum to melt ice and snow, minimizing ingestion into the engine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If electric heating strips are used to combat ice and snow formation, then ice and snow accumulation is reduced, but device complexity and electrical energy consumption increase

Engineering Contradiction:
Improveice and snow accumulationVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system uses the engine's own hot exhaust gases to heat the plenum through a heat exchanger, making the system self-sufficient and eliminating the need for external electric heating power sources. The harmful cold environment is counteracted by the system's own thermal resources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A heat exchanger is introduced as an intermediary component that transfers thermal energy from the hot exhaust gases to the plenum air. This mediator enables indirect heating, avoiding direct contact between exhaust gases and the plenum while achieving effective thermal transfer to prevent ice and snow accumulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If electric heating strips are used to combat ice and snow formation, then ice and snow accumulation is reduced, but electrical energy consumption increases

Engineering Contradiction:
Improveice and snow accumulationVSAvoidelectrical energy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The system uses the engine's own hot exhaust gases to heat the plenum through a heat exchanger, making the system self-sufficient and eliminating the need for external electric heating power sources. The harmful cold environment is counteracted by the system's own thermal resources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The hot exhaust gases, which would otherwise be wasted thermal energy, are redirected to heat the plenum and prevent ice and snow formation. The system converts the potentially harmful hot exhaust into a beneficial heating resource, eliminating the need for additional energy input.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If a heating system is integrated into the plenum, then ice and snow accumulation is reduced, but device complexity increases

Engineering Contradiction:
Improveice and snow accumulationVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The heat exchanger serves multiple functions: it heats the plenum to prevent ice and snow accumulation, and simultaneously manages the thermal energy from exhaust gases. This multi-functionality reduces the need for separate dedicated heating components, thereby limiting the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

A heat exchanger is introduced as an intermediary component that transfers thermal energy from the hot exhaust gases to the plenum air. This mediator enables indirect heating, avoiding direct contact between exhaust gases and the plenum while achieving effective thermal transfer to prevent ice and snow accumulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces ice and snow accumulation with minimal impact on engine operation, being simple and energy-efficient, while maintaining flight safety and performance.

Implementation Method 1

a heating system (50) for heating the plenum (40), the heating system (50) comprising a heat exchanger (60) arranged in a volume delimited by the plenum (40)

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

the heating system comprising a fluid supply connection (70) and a fluid discharge connection (80) connected to the heat exchanger (60), the fluid supply connection (70) conveying hot air from the turboshaft engine into the heat exchanger (60)

Methodology Applied
Scientific EffectThermal energy transfer: Convection

Data Source

PatentUS20250368344A1Aircraft provided with a heating system for a turboshaft engine plenum
Publication Date: 2025.12.04 EUROCOPTER FRANCE SA
  • US20250368344A1 patent drawing
  • US20250368344A1 patent drawing
  • US20250368344A1 patent drawing

AI summary

An aircraft provided with a turboshaft engine comprising a gas generator, the gas generator comprising a compression assembly supplying air to a combustion chamber and a turbine assembly supplied with gas by the combustion chamber, the aircraft having a plenum supplying air to the compression assembly. The aircraft comprises a heating system, the heating system comprising a heat exchanger arranged in the plenum, the heating system comprising a fluid supply connection and a fluid discharge connection connected to the heat exchanger, the fluid supply connection conveying hot air from the turboshaft engine into the heat exchanger.