Cutting Plotter Ultrasonic Positioning and Projection Interface

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Solution Overview

Problem

Cutting plotters face difficulties in accurately editing cutting or printing patterns due to limitations in display size and the complexity of operation switches, making it hard for users to understand and adjust cutting positions effectively.

Innovation Solution

An apparatus equipped with a moving device, detection device for ultrasonic waves, and a projection device that allows for the specification of a designated position on a holding member, enabling the determination of cutting or printing positions and editing patterns based on detected ultrasonic waves, with a control device generating data for precise cutting or printing operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the pattern is displayed in a reduced size on the display to accommodate the limited display area, then the display can show the pattern, but the user cannot correctly understand the changed cutting position

Engineering Contradiction:
Improvedisplay areaVSAvoidposition understanding accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent introduces a projector as an intermediary device that projects the pattern and menu images directly onto the sheet or holding sheet. This allows users to see full-size visual feedback of the cutting position and pattern without being constrained by the small display area, thereby maintaining position understanding accuracy while working within limited display space.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from two-dimensional display viewing to three-dimensional spatial projection by projecting images directly onto the work material. This dimensional change allows users to view the pattern at its actual size and position context, eliminating the need to interpret reduced-size representations on a small display screen.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple operation switches are provided on the cutting plotter to enable editing of patterns and processing positions, then the functionality is sufficient, but the operation becomes complicated

Engineering Contradiction:
Improvepattern editing functionalityVSAvoidoperation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical system of multiple physical operation switches with an ultrasonic input device (such as a stylus or pen) that detects position and gesture information. This substitution simplifies the user interface by eliminating the need for users to locate and manipulate multiple switches, while still providing comprehensive pattern editing functionality through intuitive positional input.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The ultrasonic input device acts as an intermediary between the user and the system, translating physical gestures and positions into digital commands. This intermediary approach allows users to interact with the system through natural movements rather than complex switch combinations, reducing operational complexity while maintaining full editing capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If the user operates the cutting plotter while viewing the display to change cutting positions, then the system provides visual feedback, but the limited display size prevents correct understanding of the cutting position

Engineering Contradiction:
Improvevisual information deliveryVSAvoidcutting position accuracy
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The projector serves as an intermediary that delivers visual information directly to the work area, bypassing the limitation of the small display. By projecting the pattern and cutting position information onto the sheet itself, the system preserves all visual information while providing accurate spatial context that helps users understand the exact cutting position.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system moves visual information from the two-dimensional display plane to the three-dimensional work plane by projecting images onto the sheet. This dimensional transition allows users to see the cutting position in its actual spatial context at full scale, eliminating the information loss and positioning ambiguity caused by reduced-size display representations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy and accurate editing of patterns by projecting information onto the object, simplifying the operation process and improving user interaction with the cutting plotter, allowing for precise cutting or printing positions to be determined and applied.

Implementation Method 1

a detection device configured to detect ultrasonic waves

Methodology Applied
Scientific EffectUltrasonic wave detection: Ultrasound

Data Source

PatentUS9302404B2Apparatus and non-transitory computer-readable medium
Publication Date: 2016.04.05 BROTHER KOGYO KK
  • US9302404B2 patent drawing
  • US9302404B2 patent drawing
  • US9302404B2 patent drawing

AI summary

An apparatus includes a moving device moving a holding member and a cutting or printing head relative to each other. The apparatus specifies, as a designated position, a position of an ultrasonic source located within a projection range on the holding member. The apparatus determines an edit pattern to be applied to an object based on the designated position to be specified and also determines a cutting or printing position on the object based on the designated position to be specified. The edit pattern is projected onto a holding region of the holding member and a menu image is projected onto an edge region of the holding member. The apparatus edits the edit pattern according to editing contents and generates data to perform cutting or printing on the object. The apparatus controls the moving device based on the generated data.