Plug Connection Seal Groove Formed by an Insertion Sleeve
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing detachable plug-in connections require complex manufacturing and assembly processes, leading to potential leaks due to metal shavings and precision issues in forming annular grooves for ring seals, increasing production and assembly efforts.
Innovation Solution
A plug-in connection design where the annular groove for the ring seal is formed between the annular shoulder of the receiving part and the insertion sleeve, eliminating the need for machining and allowing for a simple assembly process, with the insertion sleeve held by friction and featuring indentations for stabilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If the annular groove is formed by machining in the receiving part, then the groove can be precisely formed, but metal shavings are generated that may stick in the groove and impair sealing
Solution Approach 1:
The invention extracts the harmful machining process from the receiving part manufacturing. Instead of machining the annular groove directly into the receiving part (which generates metal shavings), the groove is formed by the insertion sleeve that is inserted into the receiving part. The groove is created by the interface between the insertion sleeve's front peripheral edge and the annular shoulder, eliminating metal shaving generation while maintaining precise groove formation for the ring seal.
Solution Approach 2:
The insertion sleeve acts as an intermediary element that forms the annular groove. Rather than directly machining the groove into the receiving part, the insertion sleeve mediates the groove formation process. The groove is created by the interaction between the insertion sleeve's front peripheral edge and the annular shoulder of the receiving part, allowing precise groove formation without generating harmful metal shavings in the receiving part itself.
2Object-generated harmful factors
If the annular groove is formed by inserting an insertion sleeve, then metal shavings are eliminated, but the assembly process becomes more complex
Solution Approach 1:
The invention merges the formation of the annular groove with the insertion of the insertion sleeve into a single operation. The insertion sleeve is designed with a specific geometry where its front peripheral edge, when inserted against the annular shoulder, automatically forms the annular groove for the ring seal. This combines what could be separate operations (inserting the sleeve and forming the groove) into one integrated action, simplifying the overall assembly process.
Solution Approach 2:
The insertion sleeve is designed to automatically form the annular groove through its own insertion movement. The geometry of the insertion sleeve's front peripheral edge and the annular shoulder are configured such that the groove forms itself during the insertion process, without requiring additional machining or assembly steps. The insertion sleeve essentially creates its own mounting groove through the insertion action itself.
3Ease of manufacture
If the insertion sleeve is held by friction fit, then the assembly process is simplified, but the holding strength may be insufficient
Solution Approach 1:
The invention employs a composite fastening mechanism that combines friction fit (based on surface friction between the insertion sleeve and receiving part) with mechanical interlocking (through the annular groove and ring seal). The friction fit provides initial holding and positioning, while the annular groove containing the ring seal provides additional mechanical retention and sealing force, creating a composite fastening system that achieves both ease of assembly and sufficient holding strength.
Solution Approach 2:
The annular groove with the ring seal introduces a curved, elastic element into the otherwise linear friction fit connection. The ring seal's elastic deformation and curvature provide additional holding force and mechanical interlocking beyond the simple friction fit, enhancing the holding strength while maintaining the simplicity of the insertion process. The curved geometry of the seal allows it to conform to the groove and provide radial retaining force.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design simplifies production and assembly, reduces the risk of leaks, and ensures a secure, leak-free connection with reduced manufacturing complexity and precision requirements.
Implementation Method 1
the insert sleeve is held by friction in the first interior section of the receiving part
Data Source
Figure 1~3
Figure 4
AI summary
The invention relates to a releasable plug connection (1) with a tubular plug-in part (2), and with a sleeve-shaped receiving part (4) which has an insertion opening (28) through which the plug-in part (2) is insertable into a sleeve interior of the receiving part (4), wherein at least one annular groove (10) is provided on the inner circumference of the receiving part (4), in which annular groove (10) an annular seal (12) is arranged which provides sealing in the annular gap between the inner circumference of the receiving part (4) and the outer circumference of the plug-in part (2). The plug connection according to the invention is characterized in that the insertion opening (28) of the receiving part (4) opens out in a first interior portion (29) of the sleeve interior, which first interior portion (29) is configured as a cross-sectional widening in relation to an adjacent second interior portion (31) and is delimited by an annular shoulder (30), and in that an insertion sleeve (32) is insertable in the first interior portion (29) of the sleeve interior, its peripheral edge (33) directed towards the annular shoulder (30) being spaced apart from the annular shoulder (30) in such a way that the annular groove (10) is formed between the peripheral edge (33) of the insertion sleeve (32) and the annular shoulder (30).