Plug-In Connection Sealing Lock for Airtight Component Assembly

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing pluggable connection arrangements for components, such as motor housings, face challenges in providing a sealed connection that can be reliably maintained during operation while also being cost-effective and easy to assemble, as they often require additional sealing elements that increase production costs and complexity.

Innovation Solution

A pluggable connection arrangement featuring a first and second part with annular grooves and an elastic connection element, such as an O-ring, that transitions from a holding position for transport to a sealing detent position for operation, ensuring airtight sealing without additional assembly steps and allowing for easy disassembly and replacement of the connection element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wire snap ring is used to fasten two parts of a connection arrangement, then the connection can be established, but the sealing function cannot be provided and the ring can be removed or replaced

Engineering Contradiction:
Improveconnection reliabilityVSAvoidsealing capability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the fastening function and sealing function into a single integrated solution. The elastic connection arrangement element (O-ring) serves both to secure the first part to the second part and to provide sealing between them, eliminating the need for separate fastening and sealing components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic connection arrangement element performs multiple functions simultaneously: it acts as a fastening element to hold the connection arrangement together, provides sealing to prevent leakage, and enables the transition between holding position and sealing detent position. This multi-functionality resolves the contradiction by making one component do the work of multiple components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional transport safety elements are used to seal a pluggable connection arrangement at the factory, then the connection can be protected, but production costs increase

Engineering Contradiction:
Improveconnection protectionVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The elastic connection arrangement element serves as both the operational sealing element and the transport safety element. During factory assembly, the element is in a first position providing protection, and during operation, it transitions to a second position providing sealing. This eliminates the need for separate transport safety elements, reducing production costs while maintaining protection capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic connection arrangement element is designed to be movable between a first position (for transport and factory assembly) and a second sealing detent position (for operation). This dynamic capability allows the same element to fulfill different protective functions at different stages, eliminating the need for additional static protective elements.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple sealing elements are used in a connector, then sealing is improved, but the device complexity and assembly steps increase

Engineering Contradiction:
Improvesealing performanceVSAvoidnumber of sealing elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the functions of multiple sealing elements into a single elastic connection arrangement element (O-ring). This single element provides the sealing function that would otherwise require multiple separate sealing rings, thereby reducing device complexity while maintaining sealing performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic connection arrangement element provides both fastening and sealing functions simultaneously, replacing what would traditionally require separate fastening elements and multiple sealing elements. This multi-functionality reduces the total number of components needed while ensuring reliable sealing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective, reliable, and easy-to-assemble sealing mechanism that ensures the component remains airtight during operation, reducing production costs and assembly complexity while allowing for secure transport and operation without the need for additional sealing elements.

Implementation Method 1

via an elastic connection arrangement element arranged between the first part and the second part in the second annular groove

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP3277967B1Plug-in connection arrangement and method for preparing a plug-in connection arrangement
Publication Date: 2021.04.07 ZF CV SYST HANNOVER GMBH
  • EP3277967B1 patent drawingFigure 1~3
  • EP3277967B1 patent drawingFigure 4~5
  • EP3277967B1 patent drawingFigure 6~7

AI summary

The invention relates to a plug-in connection arrangement (100) for a component (100'). According to the invention, same comprises: a first part (110) and a second part (140), having a first groove contour (125) in a first annular groove (120) arranged in the first part, and having a second groove contour (155) in an annular groove (150) arranged in the second part, and which, via an elastic connection arrangement element arranged between the first part and second part in the second annular groove, - can occupy a holding position with respect to one another in a first position P1, and - can be transferred along an axial direction A into a second position P2, in particular provided for an operation, wherein the second position P2 is a sealing lock-in position.