Detachable Plug Connections for Gas-Insulated Switchgear Modules

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Solution Overview

Problem

Existing gas-insulated high-voltage switchgear assemblies face challenges in achieving compactness and efficient connection of modules due to increased housing dimensions and labor-intensive assembly and disassembly processes, especially when handling high electrical powers and pressures.

Innovation Solution

The solution involves a gas-insulated high-voltage switchgear assembly with detachable plug connections and flange-like adapter sections that allow for hydraulic isolation between modules, enabling mechanical and electrical connections while maintaining compactness and facilitating easy module coupling and decoupling without gas evacuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If screw connections with flange pressing are used to connect GIS modules, then gas-tight sealing is achieved, but assembly and dismantling become labor-intensive

Engineering Contradiction:
Improvegas-tight sealingVSAvoidassembly and dismantling process
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connection system is divided into separate functional components: a plug connection element for electrical connection and a flange connection element for mechanical and gas-tight connection. This segmentation allows the electrical and gas-tight functions to be achieved through different mechanisms, with the plug connection enabling quick assembly/disassembly while the flange ensures gas-tight sealing when engaged

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plug connection element acts as an intermediary component that bridges the electrical connection needs between modules. It includes conductive elements that establish electrical contact while being integrated with the flange structure, allowing simultaneous achievement of electrical connectivity and gas-tight sealing through a coordinated two-part connection system

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If dry plug contact connections are used for electrical connection between GIS modules, then assembly is simplified, but they can only be used for relatively low gas pressures

Engineering Contradiction:
Improveassembly processVSAvoidgas pressure
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

The invention merges the dry plug contact connection (for electrical connectivity) with the flange connection (for gas-tight sealing at high pressures) into a single integrated connection system. The plug connection element with its conductive components is combined with the flange structure, allowing the electrical connection to function reliably under high gas pressures while maintaining assembly simplicity

Inventive Principle:
Principle #5Merging (Combining)

3Power

If increased electrical power is specified from GIS, then power transmission capability is improved, but housing diameter increases reducing compactness

Engineering Contradiction:
Improveelectrical powerVSAvoidhousing diameter
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The GIS system is segmented into modular units that can be connected in series or parallel configurations. This modular architecture allows high power transmission to be achieved by combining multiple smaller modules rather than requiring a single large housing, thereby maintaining compactness while meeting high power requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The standardized plug-and-flange connection system provides universal interfacing that enables flexible module configurations. Multiple modules can be connected to achieve required power levels through parallel or series arrangements, allowing the system to scale power capacity without increasing individual housing dimensions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8629367B2Plug-in primary power connections of two modules of a gas-insulated high-voltage switchgear assembly
Publication Date: 2014.01.14 HITACHI ENERGY LTD
  • US8629367B2 patent drawing
  • US8629367B2 patent drawing
  • US8629367B2 patent drawing

AI summary

A gas-insulated switchgear assembly having a first module and a second module, which each have a gas area, which is in the form of a pressure vessel, is filled with an insulating gas and has at least two phase conductors. The first module is connected to the second module such that the first gas area and the second gas area are hydraulically separated from one another by an insulating body, while the phase conductors in the first module are electrically connected to the phase conductors at the same electrical potential in the second module. The at least two phase conductors in the first module can be electrically connected to the at least two phase conductors at the same electrical potential in the second module, in each case via a detachable plug connection.