Plug Connector Plate Unlocking Mechanism

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Solution Overview

Problem

Existing plug connector sets face challenges in simple and easy operation for unlocking and locking of plug connector parts, particularly due to the direct arrangement of unlocking mechanisms on the housing, which complicates handling and accessibility.

Innovation Solution

The unlocking part is arranged on a separate plate that is movable relative to the plate and has an unlocking section for abutment against the latching lug, allowing for secure locking and easy unlocking by displacing the latching lug between locking and unlocking positions, with embodiments featuring tapering unlocking sections and lever arms for efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the unlocking mechanism is arranged directly on the housing, then the locking function is achieved, but the ease of operation deteriorates due to complicated handling and accessibility

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The unlocking mechanism is segmented from the housing structure and integrated onto a separate plate component. This plate can be moved independently relative to the housing, allowing the unlocking function to be operated separately from the main housing structure, thereby improving accessibility and ease of operation without complicating the overall device

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plate serves as an intermediary component between the user and the latching lug. By moving the plate, the user can access and manipulate the unlocking section to disengage the latching lug, providing a simplified interface that improves ease of operation while keeping the housing structure relatively simple

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the plug connector parts are telescoped, then the compactness is improved, but the accessibility to the latching mechanism deteriorates

Engineering Contradiction:
ImprovecompactnessVSAvoidaccessibility
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The plate is designed to project away from the first plug connector part in a direction perpendicular to the telescoping axis. This dimensional extension allows the unlocking mechanism to be accessed from the side rather than requiring access along the telescoping direction, maintaining compactness while improving accessibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The protruding plate acts as an intermediary that extends the reach of the unlocking mechanism beyond the compact telescoped form. Users can access and manipulate the plate and its unlocking section without needing to access the deeply nested latching lug directly, thus maintaining compactness while enabling easy operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the unlocking and locking process by allowing easy access and manipulation of the latching lug through the protruding plate, enhancing usability and accessibility, particularly when the plug connector parts are telescoped, facilitating secure engagement and disengagement with minimal force.

Implementation Method 1

the unlocking part has an unlocking section for abutment against the latching lug, allowing for secure locking and easy unlocking by displacing the latching lug between locking and unlocking positions

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

In a first embodiment, a resilient latching lug is arranged on the housing of the first plug connector part

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8747140B2Plug connector set and plate for said plug connector set
Publication Date: 2014.06.10 WAGO VERW GMBH
  • US8747140B2 patent drawing
  • US8747140B2 patent drawing
  • US8747140B2 patent drawing

AI summary

A plug connector set has first and second plug connector parts, an unlocking part and a plate. The first plug connector has at least one first contact element and a latching lug. The second plug connector part has at least one second contact element. An unlocking part is used to displace the latching lug out of a locking position into the unlocking position or for latching to the latching lug and locking the first and second plug connector part to each other. A plate is adjacent to the latching lug and projects away from the first plug connector part.