Plug Connector Seal Compression Eliminates Axial Play

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing high-frequency plug connectors with detent interconnections suffer from axial play, leading to undesired displacements and impaired electrical contact quality, which complicates handling and maintenance.

Innovation Solution

Incorporating detent elements in both connectors that engage and lock in a play-free manner through the elastic compression of a seal, eliminating axial play and ensuring constant contact quality without additional spring components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If spring contact elements are provided to form a detent interconnection, then handling is simplified, but axial play causes undesired displacements and impairs electrical contact quality

Engineering Contradiction:
ImprovehandlingVSAvoidelectrical contact quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The seal is pre-compressed between the first and second surfaces to generate a restoring force that acts in advance to counteract axial play. This preliminary anti-action ensures that the detent elements engage in a play-free manner, preventing undesired displacements and maintaining constant electrical contact quality while preserving ease of handling through automatic engagement.

Inventive Principle:
Principle #9Preliminary anti-action

2Ease of operation

If minimum axial play is required for detent interconnection, then automatic engagement is achieved, but displacements occur that impair contact quality

Engineering Contradiction:
Improveautomatic engagementVSAvoidcontact quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The seal's compression state is changed as a parameter to generate a restoring force. By compressing the seal between the first surface ( groove or shoulder) and the second surface (bevel), the physical state of the seal changes from relaxed to compressed, creating elastic restoring force that eliminates axial play and ensures play-free engagement while maintaining automatic engagement capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a restoring force that maintains a defined position between connectors, enhancing electrical contact quality and ease of handling by eliminating play-induced displacements, thus ensuring consistent performance.

Implementation Method 1

the seal (8) is compressed in an axial direction between a first surface (11) and a second surface (12), in the plugged-together state, wherein the first connector (4) and the second connector (6) are pushed apart in an axial direction and counter to the joining direction by a restoring force of the compressed seal (8)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10141688B2Plug connector with resilient engagement element and seal
Publication Date: 2018.11.27 RADIALL SA
  • US10141688B2 patent drawing
  • US10141688B2 patent drawing
  • US10141688B2 patent drawing

AI summary

The invention relates to a connector comprising a first connector portion and a second connector portion, the first connector portion comprising a seal, a resilient detent element and an outer conductor portion, a portion of the resilient detent element contacting a radially outward facing surface of the outer conductor portion, the second connector portion comprising a counterpart detent element, in a mated configuration of the first connector portion and the second connector portion, the resilient detent element engages the counterpart detent element and locks the first connector portion to the second connector portion, and a compression of the seal in the mated configuration effecting a force parallel to a longitudinal axis of the first connector portion, the force inhibiting play between the resilient detent element and the counterpart detent element.