Plug-in Connector with Conductive Plastic Shielding

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Solution Overview

Problem

Existing server connectors require multiple components for signal and power transmission, leading to increased space and cost requirements, and hinder smooth upgrading of server speeds without structural adjustments.

Innovation Solution

A plug-in connector design that integrates power supply and signal terminals on the same connector using conductive plastic for shielding and stainless steel for support, allowing for detachable and staggered terminal arrangements to improve anti-crosstalk and impedance matching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple card connectors are used to transmit power supply and signal separately, then the transmission function is reliable, but the space occupation and mounting cost increase

Engineering Contradiction:
Improvetransmission functionVSAvoidspace occupation
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines power supply terminals and signal terminals into a single card connector assembly. The connector includes a first card connector for power supply transmission and a second card connector for signal transmission, both integrated into one unified structure that occupies a single mounting position on the circuit board, thereby reducing space requirements while maintaining separate transmission functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated card connector serves multiple functions simultaneously: it provides both power supply transmission through the first card connector and signal transmission through the second card connector. This multi-functional design allows a single connector assembly to replace what would traditionally require multiple separate connectors, reducing both space occupation and mounting complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple card connectors are installed to transmit power and signal, then the transmission capability is sufficient, but the mounting difficulty and cost increase

Engineering Contradiction:
Improvetransmission capabilityVSAvoidmounting difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent integrates multiple connector functions into a single mounting position. The first card connector and second card connector are assembled together as one unit and mounted simultaneously to the circuit board, reducing the number of separate mounting operations required and simplifying the installation process while maintaining adequate transmission capability for both power and signal.

Inventive Principle:
Principle #5Merging (Combining)

3Speed

If the connector structure is adjusted or additional connectors are added to upgrade server speed from 8G to 16G or 25G, then the signal transmission speed can be improved, but the structural complexity and cost increase

Engineering Contradiction:
Improvesignal transmission speedVSAvoidstructural complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent employs detachable and pluggable terminal designs that allow for easy reconfiguration and upgrading. The terminals can be removed and replaced without altering the overall connector structure, enabling smooth transitions from 8G to 16G or 25G signal speeds by simply replacing terminal components rather than redesigning the entire connector assembly.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connector is designed with separable components including detachable terminals and modular structures. This segmentation allows specific parts to be upgraded independently to support higher signal speeds while maintaining the core connector structure, thereby reducing the complexity associated with full structural redesigns for speed upgrades.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces space and cost requirements by combining functions, enhances signal shielding, and facilitates easy upgrading of server speeds without altering existing structures.

Implementation Method 1

The bottom of the signal terminal mounting part between two terminal groups is provided with a strip-type groove in which conductive plastic is mounted; all of the ground terminals are electrically connected through the conductive plastic

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

The supporting part is made of stainless steel; the supporting part has a second panel part and a second extending part that are consistent in shape with the first panel part and the first extending part respectively, and wherein the second panel part is provided with at least one clamping structure for clamping the power supply transmission part

Methodology Applied
Scientific EffectMechanical Support: Mechanical Force

Data Source

PatentUS9882298B2Plug-in connector
Publication Date: 2018.01.30 AMPHENOL COMML PROD (CHENGDU) CO LTD
  • US9882298B2 patent drawing
  • US9882298B2 patent drawing
  • US9882298B2 patent drawing

AI summary

The present invention discloses a plug-in connector, including housing, fixing terminals that are connected to the first terminal part and the second terminal part detachably inserting into the clamping grooves provided inside the first terminal part and the second terminal part; at least two power supply terminals; a signal terminal mounting part, provided with two separated rows of terminal grooves therein, wherein the terminal groove includes a plurality of terminal inserting grooves and a plurality of spacing walls that are positioned between the terminal inserting grooves to separate the terminal inserting grooves from each other, and wherein a bottom of the signal terminal mounting part between two terminal groups is provided with a strip-type groove in which conductive plastic is mounted; a pair of terminal groups, having a plurality of signal terminals and ground terminals, and wherein all of the ground terminals are electrically connected through the conductive plastic.