Plug-Shaped Sensor Head With Encapsulated Pressure-Temperature Sensing

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Solution Overview

Problem

Current heart support systems lack effective integration and encapsulation of active electronic components and sensor technologies in the head region, particularly for measuring blood temperature and ventricular pressure, which are crucial for early detection of complications and pump regulation.

Innovation Solution

A plug-shaped sensor head device with integrated sensor and signal transmitter cavities, designed for minimally invasive heart support systems, featuring a sensor carrying element with optimized integration and encapsulation, including a channel for a guide wire, and a rounded cap for safe implantation, using thermoplastic materials and silicone encapsulation for protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensor technologies are integrated in the head region of heart support systems, then measurement precision of body parameters is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensors (temperature sensor, pressure sensor) and signal transmitters into a single integrated sensor head device that is inserted into the head region of the heart support system. This merging approach enables precise measurement of multiple body parameters simultaneously while managing device complexity through unified integration rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor head device is nested within the head region of the heart support system, with sensors and signal transmitters housed within the sensor head structure. This nesting arrangement allows the measurement components to be embedded within the existing system architecture, improving measurement precision without proportionally increasing overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If multiple sensors and signal transmitters are integrated in the sensor head device, then functionality is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovefunctionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The sensor head device is designed as a separate, modular component that can be manufactured independently and then integrated into the heart support system. This segmentation allows for specialized manufacturing processes for the sensor head while keeping the overall system manufacturing manageable. The sensor head contains all necessary sensors and signal transmitters as integrated functional units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor head device serves multiple functions including temperature measurement, pressure measurement, and signal transmission, all within a single integrated component. This multi-functionality improves the versatility of the heart support system while avoiding the need to manufacture and assemble multiple separate components, thereby managing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the sensor head device is designed as a plug-shaped package, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Instead of integrating sensors directly into the main body of the heart support system, the patent inverts the approach by creating a dedicated sensor head device that attaches to or is inserted into the system. This inversion simplifies the main system structure while concentrating sensing functionality in a separate, easily operable module with a plug-shaped design for straightforward insertion and removal.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS12478267B2Sensor head device for a minimal invasive ventricular assist device and method for producing such a sensor head device
Publication Date: 2025.11.25 KARDION GMBH
  • US12478267B2 patent drawing
  • US12478267B2 patent drawing
  • US12478267B2 patent drawing

AI summary

The invention relates to a sensor head device for a heart support system, wherein the sensor head device has at least one sensor carrying element, wherein the sensor carrying element has at least one sensor cavity for accommodating at least one sensor and/or at least one signal transmitter cavity for accommodating at least one signal transmitter.