Pluggable Power Distribution Units for Edge Data Centers

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Solution Overview

Problem

In data centers, especially those with edge architecture, the complex cable arrangements for power distribution to compute devices in racks are inefficient and difficult to manage, requiring a more modular and efficient solution for power delivery.

Innovation Solution

A pluggable power distribution unit (PDU) system that includes a bus interface connected to a DC power bus and a load equipment interface for compute devices, with a power distribution circuit that converts voltage levels as needed, allowing for easy installation, maintenance, and redundancy, and featuring smart monitoring and control capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional cable arrangements are used to connect compute devices to DC distribution panels, then power distribution can be achieved, but the cable arrangements become complicated and difficult to manage

Engineering Contradiction:
Improveease of power distribution managementVSAvoidcable arrangement complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The power distribution system is segmented into modular Power Distribution Units (PDUs) that can be independently installed and managed. Each PDU serves a specific rack or group of compute devices, breaking down the monolithic DC distribution panel into smaller, more manageable segments. This segmentation reduces cable complexity by localizing power distribution functions and enabling organized, scalable deployments.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If DC distribution panels are located in rack bays with complicated cable arrangements, then power can be delivered to compute devices, but cabinet space is wasted and installation becomes difficult

Engineering Contradiction:
Improveease of installationVSAvoidcabinet space utilization
Core Design Contradiction:
Ease of manufactureVSVolume of stationary object

Solution Approach 1:

The power distribution function is extracted from the compute device racks and consolidated into separate, dedicated Power Distribution Units. These PDUs are positioned in optimal locations within the cabinet structure, freeing up rack space for revenue-generating equipment while simplifying installation through standardized mounting interfaces and pre-organized cable pathways.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If modular pluggable PDUs are implemented, then installation and maintenance become easier with tool-free operation, but the system requires specialized interfaces and connectors

Engineering Contradiction:
Improveease of installation and maintenanceVSAvoidinterface complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The pluggable PDU interfaces are designed with self-aligning and self-latching mechanisms that enable tool-free installation and maintenance. The connectors incorporate guide pins, alignment features, and automatic engagement systems that allow technicians to install or replace PDUs by hand without requiring specialized tools or complex alignment procedures, thereby simplifying operations while managing interface complexity through intuitive design.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The PDU system simplifies power distribution by minimizing wiring, enabling tool-free installation and maintenance, maximizing cabinet space for revenue-generating equipment, and providing A/B redundancy and smart features for efficient operation and monitoring.

Implementation Method 1

a power distribution circuit coupled to the bus interface and the load equipment interface, wherein the power distribution circuit is configured to distribute a first electrical power level received from the direct current power bus via the bus interface to a second electrical power level delivered to the plurality of compute devices via the load equipment interface

Methodology Applied
Scientific EffectVoltage conversion:

Data Source

PatentEP3851937A1Pluggable power distribution units for modular edge power systems
Publication Date: 2021.07.21 OMNION POWER TECHNOLOGY GMBH
  • EP3851937A1 patent drawingFigure 1
  • EP3851937A1 patent drawingFigure 2
  • EP3851937A1 patent drawingFigure 3A~3B

AI summary

A modular edge power system is provided. The modular edge power system includes a housing (12) having a rack (20) adapted to mount compute devices (114) and a direct current power bus (80) within the housing. Multiple power distribution units (100) are adapted to be removably coupled to the direct current power bus at a position within the housing and outside of the rack. Each power distribution unit is configured to distribute electrical power received from the direct current power bus to one or more compute devices mounted in the rack. Each power distribution unit may convert the electrical power from a first power level to a second power level.