Plumbing Leak Detection via Temperature Decay Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Detecting small leaks in plumbing systems is notoriously difficult, as conventional flow sensors often fail to detect flows below a certain threshold, leading to potential water damage and mold growth, with existing technologies relying on temperature and flow differences that are not always reliable.

Innovation Solution

A plumbing analyzer using temperature and pressure sensors, coupled with signal processing and machine learning algorithms, to detect minute flows and differentiate between normal usage and leaks, even when the flow is below the measurable limit of conventional sensors, by analyzing temperature and pressure decay patterns over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional flow sensors are used to detect leaks, then they can measure noticeable flooding, but they fail to detect small leaks below a certain threshold

Engineering Contradiction:
Improveleak detection sensitivityVSAvoiddetectability of small leaks
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent replaces mechanical flow sensors with a thermal sensing system that uses temperature sensors to detect heat transfer caused by water movement. This substitution allows detection of extremely small leaks (as low as 0.06 gpm) that are below the detection threshold of conventional mechanical flow sensors, directly resolving the contradiction between measurement precision and detectability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If temperature and flow difference methods are used, then leak detection can be attempted, but the method is not always reliable and produces false results

Engineering Contradiction:
Improveleak detection accuracyVSAvoidcomplexity of detection algorithm
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from analyzing temperature and flow differences in the time domain to analyzing temperature signatures in the frequency domain using Fast Fourier Transform (FFT). This dimensional transformation allows the system to distinguish between normal usage patterns and actual leaks more reliably, improving detection accuracy while managing algorithmic complexity through well-established signal processing techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system changes the parameter being analyzed from raw temperature values to frequency-domain characteristics of temperature variations. By examining the spectral content of temperature signals rather than absolute temperature differences, the system achieves more reliable leak detection that is less susceptible to false positives from normal plumbing operations.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If flow sensors are used during periods of inactivity, then they can measure water usage, but they cannot distinguish between small leaks and normal usage below minimum measurable flow

Engineering Contradiction:
Improveminimum measurable flowVSAvoidinformation about small leaks
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent replaces flow-based measurement with thermal-based measurement, allowing detection of water movement at rates far below the minimum measurable flow of conventional sensors. The temperature sensors detect the thermal signature of water flow through heat exchange with the surrounding environment, enabling detection of leaks as small as 0.06 gpm without losing information about small-scale water movement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects small leaks as low as 0.06 gpm, providing early warning of potential water damage and mold growth, while minimizing false alarms through advanced signal processing and statistical approaches.

Implementation Method 1

One or more temperature and pressure sensors are thermally coupled to the liquids within the plumbing

Methodology Applied
Scientific EffectThermal coupling: Conduction (thermal)

Implementation Method 2

Temperature will generally decay in a particular predicable way when there is flow as the temperature of water upon entry to the building is lower than the air temperature within the building

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP3714249B1Passive leak detection for building water supply
Publication Date: 2024.12.04 PHYN LLC
  • EP3714249B1 patent drawingFigure 1
  • EP3714249B1 patent drawingFigure 2
  • EP3714249B1 patent drawingFigure 3

AI summary

A method and system for detecting small leaks in a plumbing system is disclosed. A temperature sensor coupled to the water in the plumbing system is used to determine if there is a leak. During times of inactivity for fixtures in the plumbing systems, a flow sensor might measure usage of water that would indicate a leak. For very small leaks, the flow is below a minimum measurable flow of the flow sensor. Embodiments of the invention measure temperature of water within a pipe coupled to the plumbing system. Temperature will generally decay in a particular predicable way when there is flow as the temperature of water upon entry to the building is lower than the air temperature within the building. Signal processing, machine learning and/or statistical approaches are used to analyze the temperature and optionally flow and/or pressure over time to determine when a leak is likely.