Plyometric Box Stacking Ribs Curvature Wedging
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Solution Overview
Problem
Plyometric boxes often become wedged together when stacked, making them difficult to separate and store efficiently.
Innovation Solution
The design incorporates stacking ribs with angled surfaces and fillets, allowing plyometric boxes to be stacked securely and easily unstacked by ensuring the bottom surfaces of the ribs are spaced upwardly from the sidewalls, with radii matching the platform's curvature, facilitating smooth stacking and unstacking.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If plyometric boxes are stacked together for storage, then storage space is reduced, but the boxes become wedged together and difficult to separate
Solution Approach 1:
The patent applies curvature by rounding the top corners of the box and creating curved stacking ribs with fillets. The rounded top corners prevent sharp edges from creating wedging points, while the curved stacking ribs with fillets (rounded transitions) allow smooth contact surfaces that reduce friction and prevent boxes from becoming stuck together during stacking and unstacking operations.
Solution Approach 2:
The patent implements local quality by adding stacking ribs only at specific locations on the box sides, rather than making the entire surface curved or modified. The stacking ribs are positioned at corners and edges where contact occurs during stacking, providing localized functionality to prevent wedging while maintaining the overall simplicity of the box design.
2Ease of operation
If stacking ribs are added to prevent wedging, then ease of separation is improved, but device complexity increases
Solution Approach 1:
The patent segments the stacking function by adding discrete stacking ribs at specific locations (corners and edges) rather than modifying the entire box structure. This segmentation allows the stacking functionality to be distributed across multiple simple elements, reducing overall structural complexity while achieving the goal of easy separation.
Solution Approach 2:
The stacking ribs incorporate fillets (rounded transitions) at their bases where they meet the box sides. This curvature creates smooth contact surfaces that prevent stress concentration and reduce friction, enabling easy separation without requiring complex mechanical features or additional components.
Data Source
AI summary
A plyometric box for includes a platform, a first pair of opposed sidewalls, and a second pair of opposed sidewalls. Each sidewall extends downwardly from the platform, and includes a first side, an opposed second side, a first pair of stacking ribs on an interior surface of the sidewall proximate the first side, and a second pair of stacking ribs on an interior surface of the sidewall proximate the second side. Each stacking rib extends downwardly from the platform along the sidewall and a bottom surface of each stacking rib is spaced upwardly from a bottom edge of the sidewall.


