Permanent Magnet Motor Segmented Flux Paths

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Solution Overview

Problem

Existing permanent magnet motors require multiple radial magnets, increasing cost and reducing magnetic pole included angle, leading to low output due to inefficient magnetic flux distribution and air gap coordination with d-axis and q-axis flux paths.

Innovation Solution

A permanent magnet motor design featuring alternately arranged circumferential and radial magnet placement slots with strategically positioned air gaps to optimize flux paths, allowing for adjustable magnet placement and reduced armature reaction, enhancing magnetic flux distribution and output performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two radial magnets are disposed between two adjacent magnetic poles, then the magnetic field is provided for single magnetic pole, but the cost is increased and the magnetic pole included angle is decreased

Engineering Contradiction:
Improvemagnetic field provisionVSAvoidnumber of magnets
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The rotor is segmented into multiple independent magnet placement slots (radial slots and circumferential slots) that can be selectively configured. This allows the magnetic circuit to be divided into multiple flux paths, enabling single radial magnet placement per pole while maintaining reliable magnetic field provision through the segmented flux paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces circumferential magnet placement slots in addition to radial slots, adding a circumferential dimension to magnet placement. This dimensional expansion allows magnets to be positioned at different locations (radial vs. circumferential slots) to optimize flux paths without increasing the number of magnets per pole.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If two radial magnets are disposed between two adjacent magnetic poles, then the magnetic field is provided for single magnetic pole, but the magnetic pole included angle is decreased resulting in low output

Engineering Contradiction:
Improvemagnetic field provisionVSAvoidoutput
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The magnetic circuit is segmented into multiple independent flux paths through radial and circumferential slots. This segmentation allows each magnet to contribute to multiple flux paths simultaneously, maintaining reliable magnetic field provision while increasing the effective magnetic pole included angle and improving power output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each magnet placement slot (radial or circumferential) is designed to serve multiple functions: providing magnetic field, defining flux paths, and contributing to both d-axis and q-axis magnetic components. This multi-functionality allows single magnets to achieve reliable field provision while maximizing output through optimized flux distribution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If air gaps are introduced in the rotor, then the structure is modified, but the q-axis flux path is blocked and preferable speed and torque cannot be obtained simultaneously

Engineering Contradiction:
Improveair gap structureVSAvoidspeed and torque
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The air gap structure is segmented and strategically positioned to create separate d-axis and q-axis flux paths. Radial air gaps are positioned to define d-axis flux paths while circumferential air gaps define q-axis flux paths, allowing both speed and torque requirements to be met simultaneously without blocking either flux path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses both radial and circumferential air gaps, adding a circumferential dimension to air gap configuration. This multi-dimensional air gap arrangement allows independent control of d-axis and q-axis flux paths, enabling simultaneous optimization of speed and torque performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved flux path planning, minimizing armature reaction and magnetic flux leakage, resulting in higher efficiency, stable operation, and adjustable performance for varying speed and torque requirements.

Implementation Method 1

Magnetic flux density and magnetizing direction on the d-axis and q-axis may be defined by placing the magnets with different materials in the circumferential and radial magnet placement slots

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

The plurality of air gaps are adjacent to a part of the plurality of magnet placement slots and distributed to be on a d-axis flux path of the rotor

Methodology Applied
Scientific EffectMagnetic reluctance: Magnetic Reluctance

Implementation Method 3

The stator has a plurality of windings. The rotor has a plurality of magnet placement slots and a plurality of air gaps

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11581767B2Permanent magnet motor
Publication Date: 2023.02.14 ADLEE POWERTRONIC
  • US11581767B2 patent drawing
  • US11581767B2 patent drawing
  • US11581767B2 patent drawing

AI summary

A permanent magnet motor is provided, including: a stator and a rotor. The stator has a plurality of windings. The rotor has a plurality of magnet placement slots and a plurality of air gaps. The plurality of magnet placement slots include a plurality of circumferential magnet placement slots circumferentially arranged and a plurality of radial magnet placement slots radially extending. The circumferential magnet placement slots and the radial magnet placement slots are circumferentially alternately arranged. The plurality of air gaps are adjacent to part of the plurality of magnet placement slots and distributed to be on a d-axis flux path of the rotor.