Speed Detection Circuit for Permanent Magnet Alternators

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Solution Overview

Problem

Conventional speed detection methods for permanent magnet alternators suffer from low signal-to-noise ratio and low voltage detection levels, making them unreliable in high current environments and requiring additional electrical components for isolation.

Innovation Solution

A speed detection circuit using a current sense transformer with electromagnetic coupling between a shunt regulator circuit and a speed detection circuit, employing a comparator and a current reverse flow leg to induce a voltage indicative of shaft rotational speed, which is isolated from the primary coil, allowing for accurate speed detection without specialized isolation equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If diode detection circuitry is used for speed detection, then the circuit can detect shaft rotational speed, but the signal to noise ratio is low and the voltage detection level is low (less than 1 volt)

Engineering Contradiction:
Improvespeed detection accuracyVSAvoidreliability in high current environments
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a current sense transformer as an intermediary device between the shunt regulator circuit and the speed detection circuit. The transformer's primary coil senses current in the reverse flow leg, and the secondary coil provides an isolated, amplified signal to the speed detection circuit. This intermediary transformation solves the problem of low signal-to-noise ratio and low voltage detection level by providing electrical isolation and signal conditioning without requiring additional optical isolators.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If conventional diode detection circuitry is used, then speed detection is possible, but additional electrical components such as optical isolators are required for electrical isolation

Engineering Contradiction:
Improvespeed detection capabilityVSAvoidnumber of electrical components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The current sense transformer serves as an integrated intermediary that provides both current sensing and electrical isolation in a single component. The transformer's magnetic coupling between primary and secondary coils provides inherent electrical isolation, eliminating the need for separate optical isolators or other isolation components. This reduces device complexity while maintaining speed detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The current sense transformer performs multiple functions simultaneously: it senses current magnitude, provides electrical isolation between circuits, and conditions the signal for the speed detection circuit. This multi-functionality consolidates what would otherwise require separate components, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If diode detection circuitry is used, then speed detection can be implemented, but the voltage detection level is relatively low making reliable implementation difficult in high current environments

Engineering Contradiction:
Improvespeed detection functionVSAvoidsignal strength
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The current sense transformer acts as a signal-strengthening intermediary. The primary coil senses the current signal, and the secondary coil with its multiple turns provides an amplified, isolated output signal to the speed detection circuit. This transformation increases the signal strength and voltage level, making the detection circuit reliable in high current environments without requiring high-voltage components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved reliability and accuracy in speed detection with reduced noise sensitivity and eliminates the need for additional isolation components, ensuring effective operation in high current environments.

Implementation Method 1

The coils of the current sense transformer connect the shunt regulator circuit and the speed detection circuit such that a voltage indicative of shaft rotational speed is created in the speed detection circuit from current returning to a winding of the permanent magnet alternator in the shunt regulator circuit

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Implementation Method 2

electromagnetic coupling can couple the primary coil to the secondary coil such that current flow through the reverse flow leg induces current flow in the speed detection circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10581348B2Speed detection circuits for permanent magnet alternators
Publication Date: 2020.03.03 HAMILTON SUNDSTRAND CORP
  • US10581348B2 patent drawing
  • US10581348B2 patent drawing

AI summary

A permanent magnet alternator (PMA) includes a rotatable shaft, windings, a shunt regulator circuit, and a speed detection circuit. The rotatable shaft is connected electromagnetically to the windings. The shunt regulator circuit is electrically connected to the windings. A current sense transformer with a primary coil is electrically connected to the shunt regulator circuit. A secondary coil is electrically connected to a comparator circuit with reference voltage and generates voltage pulse indicating PMA speed. The voltage pulses form an output corresponding to and indicative of rotation speed of the shaft suitable for processing by a processor to present a PMA speed indication for use in the overall system architecture as a measurement parameter.