Permanent Magnet Synchronous Motor Control via Dynamic Operating Pointer

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Solution Overview

Problem

Permanent-magnet synchronous motors face limitations in current and voltage restrictions, making it difficult to meet torque requirements across varying speed ranges, and existing control methods rely on static tables that cannot be adapted to changing conditions or applied to different engines without recalculations.

Innovation Solution

A method that uses a two-dimensional d/q coordinate system to determine an optimal operating pointer by converting torque requests into specific coordinates, ensuring compliance with constraints such as voltage and current limits, allowing for dynamic adjustment of motor operation to achieve maximum torque while minimizing power dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If predefined static tables are used for motor control, then implementation is simple, but the control cannot be adapted to changing operating conditions or different engines

Engineering Contradiction:
Improveadaptability to operating conditionsVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by transitioning from static predefined tables to dynamic real-time calculations. The control method continuously computes optimal operating parameters based on current speed, torque requirements, and motor constraints, allowing the control strategy to adapt to changing conditions without increasing implementation complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes parameters by using variable operating parameters (current amplitude, frequency, duty cycle) that are continuously adjusted based on real-time motor state. Instead of fixed table values, the system calculates optimal parameter combinations dynamically, enabling adaptation to different engines and operating conditions

Inventive Principle:
Principle #35Parameter changes

2Speed

If field weakening control is used to maintain constant torque over wide speed range, then speed range is extended, but current and voltage restrictions are violated

Engineering Contradiction:
Improvespeed rangeVSAvoidcompliance with current and voltage restrictions
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies feedback by continuously monitoring actual motor speed, current, and voltage levels, then using this information to adjust the control parameters in real-time. The system compares actual operating points against predefined safety boundaries and dynamically modifies the operating parameters to stay within safe zones while maximizing performance

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses dynamics by implementing dynamic adjustment of operating parameters based on real-time motor state. The control method continuously recalculates optimal current amplitude and frequency combinations that extend speed range while automatically adapting to prevent violation of current and voltage restrictions

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If complex calculations and predefined tables are used for motor control, then control precision is improved, but computing time increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidcomputing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies segmentation by dividing the control parameter space into distinct regions (safe operating zones, forbidden zones, transition zones) based on motor constraints. This segmentation allows the use of simplified decision logic and lookup strategies within each region, reducing computational complexity while maintaining precision through region-specific optimization rules

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3692628B1Method for operating a permanent magnet synchronous motor, and motor assembly
Publication Date: 2021.12.08 CONTINENTAL TEVES AG & CO OHG
  • EP3692628B1 patent drawingFigure 1~2
  • EP3692628B1 patent drawingFigure 3
  • EP3692628B1 patent drawingFigure 4

AI summary

The invention relates to a method for operating a permanent magnet synchronous motor, wherein an operational vector is ascertained in a multi-stage process. The invention further relates to a motor assembly configured to carry out said kind of method.