Permanent Magnet Synchronous Motor Parameter Estimation Without Signal Injection

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Solution Overview

Problem

Existing methods for estimating all four parameters of a permanent magnet synchronous motor face challenges such as rank deficiency in state equations, leading to inaccurate parameter estimation and performance degradation due to signal injection, which increases motor loss and torque ripple.

Innovation Solution

The solution involves utilizing a stator current ripple model in conjunction with the state equation to estimate d-axis inductance, q-axis inductance, flux linkage, and stator resistance without additional signal injection, thereby addressing the rank deficiency and improving estimation accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If signal injection method is used to estimate four parameters, then parameter estimation is achieved, but motor loss and torque ripple increase

Engineering Contradiction:
Improveparameter estimation accuracyVSAvoidmotor loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent extracts and utilizes the naturally occurring stator current ripple signal that already exists during normal motor operation, removing the need for additional signal injection. By filtering and processing this existing ripple signal, the system obtains sufficient information for parameter estimation without introducing harmful external signals, thereby reducing motor loss while maintaining estimation accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The motor's own operating signals (stator current ripple) are used for parameter estimation rather than requiring external test signals. The system serves itself by utilizing the naturally generated electrical signatures during normal operation to diagnose and estimate its own parameters, eliminating the need for separate signal injection processes that cause energy loss.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If signal injection method is used to estimate four parameters, then parameter estimation is achieved, but torque ripple increases

Engineering Contradiction:
Improveparameter estimation accuracyVSAvoidtorque ripple
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and utilizes the naturally occurring stator current ripple signal that already exists during normal motor operation, removing the need for additional signal injection. By filtering and processing this existing ripple signal, the system obtains sufficient information for parameter estimation without introducing harmful external signals, thereby reducing motor loss while maintaining estimation accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the naturally occurring stator current ripple, which is typically considered noise or disturbance, into a useful signal for parameter estimation. By applying band-pass filtering and signal processing techniques, the system transforms this inherent ripple into valuable information for estimating motor parameters, turning a potential harmful factor into a beneficial resource.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If state equation method is used to estimate parameters, then convergence is achieved with two parameters, but rank deficiency problem occurs when estimating three or more parameters

Engineering Contradiction:
Improveconvergence guaranteeVSAvoidparameter estimation capability
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges two different approaches: the state equation method (which provides reliable convergence for two parameters) and the stator current ripple analysis method (which provides additional independent equations). By combining these methods, the system achieves reliable parameter estimation for all four parameters while maintaining the convergence guarantees of the state equation approach and overcoming its rank deficiency limitation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent adds another dimension to the parameter estimation problem by introducing stator current ripple analysis as a supplementary method. This additional dimension provides extra independent equations that, when combined with the state equation method, resolve the rank deficiency issue and enable estimation of all four parameters with maintained convergence reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11614488B2Method and apparatus for real-time estimation of full parameters of permanent magnet synchronous motor
Publication Date: 2023.03.28 KOREA ADVANCED INST OF SCI & TECH
  • US11614488B2 patent drawing
  • US11614488B2 patent drawing
  • US11614488B2 patent drawing

AI summary

Disclosed is a method and apparatus for real-time estimation of full parameters of a permanent magnet synchronous motor. According to this method and apparatus, it is possible to estimate in real time all four parameters of a permanent magnet synchronous motor without additional signal injection. In addition to the state equation, the “stator current ripple model” is additionally used to fundamentally solve the rank deficiency problem in the state equation without injecting additional signals. All four parameters of a permanent magnet synchronous motor can be estimated in real time.