Pneumatic Aircraft Elevator with Flexible Fuselage Mounting

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Solution Overview

Problem

Current aircraft elevator systems are loud, prone to jamming, require excessive maintenance, and are not suitable for efficiently moving large or heavy items like food service carts between decks, while also occupying valuable space.

Innovation Solution

A pneumatic elevator system using a vacuum pump or bleed air to generate a pressure differential, with a noise-reducing enclosure and emergency escape features, allowing for quiet, robust, and compact operation, and incorporating flexible coupling mechanisms to accommodate fuselage flexing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If motorized lift mechanisms are used to move passengers and cargo between decks, then lifting capability is provided, but the system becomes loud and requires excessive maintenance

Engineering Contradiction:
Improvemaintenance requirementsVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces motorized mechanical lift mechanisms with a pneumatic system that uses air pressure differentials to move the elevator cab. This substitution eliminates motors, gears, and mechanical drive components that generate noise and require maintenance, while providing reliable operation through simple pneumatic pressure control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a pneumatic system using air pressure differentials created by vacuum pumps or bleed air sources to drive the elevator cab between decks. The pneumatic actuators and pressure-controlled movement provide a maintenance-free, quiet alternative to mechanical systems while maintaining reliable lifting capability.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Ease of operation

If staircases are installed to enable passenger movement between decks, then access is provided, but valuable space is consumed and carts cannot be easily moved

Engineering Contradiction:
Improveaccess between decksVSAvoidspace occupied
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent nests the elevator cab within a compact shaft structure that integrates into the aircraft fuselage. The cab can be stored in a retracted position within the fuselage when not in use, and only deploys when needed for passenger or cargo transport, thereby minimizing the space occupied while maintaining full access capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from a two-dimensional staircase layout to a three-dimensional vertical elevator shaft that utilizes the fuselage depth more efficiently. The elevator system moves passengers and cargo vertically through a compact shaft, providing the same deck access function while occupying significantly less horizontal space than a staircase would require.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If a compact elevator system is installed to save space, then space efficiency improves, but the system must still handle heavy loads like food service carts

Engineering Contradiction:
Improvespace occupiedVSAvoidload handling capacity
Core Design Contradiction:
Area of stationary objectVSForce

Solution Approach 1:

The patent uses a pneumatic system with adjustable air pressure to provide variable lifting force. The pressure differential can be increased to handle heavy loads like food service carts, yet the same system maintains a compact footprint by using efficient pneumatic actuators and a space-minimizing shaft design integrated into the fuselage structure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent changes the pressure parameter of the pneumatic system dynamically to match load requirements. For light loads, lower pressure is used; for heavy loads like carts, the vacuum pump or bleed air source provides higher pressure differentials, thereby maintaining both compact size and adequate lifting force through parameter adjustment rather than oversizing the system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pneumatic elevator system provides a quieter, more reliable, and space-efficient means of moving passengers, crew, and cargo between decks, with reduced maintenance needs and the ability to handle heavy loads, while ensuring safety through emergency escape options and flexible mounting to prevent structural stress.

Implementation Method 1

A pneumatic elevator system using a vacuum pump or bleed air to generate a pressure differential

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentEP3190048B1System and methods for conveying passengers, flight crew personnel, containers and food service carts
Publication Date: 2021.05.05 THE BOEING CO
  • EP3190048B1 patent drawingFigure 1
  • EP3190048B1 patent drawingFigure 2
  • EP3190048B1 patent drawingFigure 3

AI summary

An elevator system includes a shaft extending between at least two decks of a vehicle. A base of the shaft is mounted to a deck structure of at least two decks by a coupling mechanism that accommodates flexing of the deck structure to enable the deck structure to flex independently of the base of the shaft. The elevator system further includes a cab within the shaft. The cab is movable between the at least two decks. The elevator system also includes a pneumatic system in selective communication with an interior of the shaft.