Pneumatic Ambient-Air Compression for Aircraft Air Conditioning

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Solution Overview

Problem

Aircraft air conditioning systems face inefficiencies in energy usage and air quality control, particularly in varying altitudes, where existing systems struggle to optimize energy recovery and dehumidification while maintaining cabin conditions.

Innovation Solution

The system incorporates an ambient air line, a refrigerant circuit, and a turbine that switches between ambient air and a mixture of bleed air and cabin exhaust air for energy recovery, with a control device managing operations to optimize energy efficiency and dehumidification by precompressing ambient air and using exhaust air pressure above certain altitudes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If bleed air is used to power the compressor and refrigerating apparatus, then the air conditioning system can operate, but energy efficiency deteriorates due to high bleed air consumption

Engineering Contradiction:
Improveenergy efficiencyVSAvoidbleed air consumption
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The system changes the operational parameters by switching between different air sources (ambient air vs. bleed air) and adjusting the refrigerating apparatus operation based on flight conditions, thereby optimizing energy efficiency while maintaining adequate cooling performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system recovers energy from cabin exhaust air using a turbine to drive the ambient air compressor, converting what would be wasted exhaust energy into useful mechanical work for air compression, thereby reducing overall bleed air consumption

Inventive Principle:
Principle #34Discarding and recovering

2Temperature

If ambient air is compressed and cooled for cabin conditioning, then cabin temperature control is improved, but dehumidification becomes insufficient at certain altitudes

Engineering Contradiction:
Improvecabin temperature controlVSAvoiddehumidification performance
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The system dynamically adjusts the air processing mode based on altitude and cabin conditions, switching between cold air process and refrigerating apparatus operation to optimize both temperature control and dehumidification performance under varying flight conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The air conditioning system is divided into separate functional paths: one for temperature control via the refrigerating apparatus and another for dehumidification via the cold air process, allowing independent optimization of each function

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If the system operates in flight mode with cabin exhaust air, then energy recovery is optimized, but the system complexity increases due to multiple operating modes

Engineering Contradiction:
Improveenergy recoveryVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The turbine is designed to serve multiple functions: driving the ambient air compressor during ground operation and utilizing cabin exhaust air for energy recovery during flight operation, thereby reducing system complexity through component multi-functionality

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own cabin exhaust air to power the turbine and drive the compressor during flight operations, creating a self-sustaining energy recovery loop that reduces external energy requirements without proportionally increasing system complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances energy efficiency by reducing bleed air requirements and optimizing energy recovery in both ground and flight modes, while ensuring effective dehumidification and air conditioning of the aircraft cabin.

Implementation Method 1

an ambient air compressor arranged or disposed in the ambient air line for compressing the ambient air flowing through the ambient air line

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The refrigerant circuit is thermally coupled to the ambient air line, preferably by a heat exchanger constructed in the form of an evaporator, for example, in order to transfer heat from the ambient air flowing through the ambient air line to the refrigerant circulating in the refrigerant circuit

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

The aircraft air conditioning system is further equipped with a turbine, which is coupled to the ambient air compressor and is configured to drive the ambient air compressor

Methodology Applied
Scientific EffectTurbine expansion: Turbine

Data Source

PatentUS10604264B2Aircraft air conditioning system that is operable assisted by cabin exhaust air with a pneumatically powered ambient air compressor
Publication Date: 2020.03.31 AIRBUS OPERATIONS GMBH
  • US10604264B2 patent drawing

AI summary

An aircraft air conditioning system includes an ambient air line connected to an aircraft air conditioning system mixer to supply ambient air, and a cabin exhaust air line connectable to an aircraft cabin, and a bleed air line drawn off from an engine or auxiliary power unit. An ambient air compressor in the ambient air line compresses ambient air. A refrigerating apparatus includes a refrigerant circuit and a refrigerant compressor. The refrigerant circuit is thermally coupled to the air line to transfer heat from air line air to refrigerant circulating in the refrigerant circuit before the air is supplied to the mixer. A turbine is coupled to the air compressor. A control device controls the aircraft air conditioning system wherein in a first operating state the turbine receives air from the air line, and in a second operating state receives a mixture of bleed air and cabin exhaust air.