Pneumatic Chip Pressing for Stable Socket Connection

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Solution Overview

Problem

Conventional memory testing apparatuses often result in unstable connections between memory chips and electrical sockets, leading to incorrect testing results due to human or robotic insertion errors.

Innovation Solution

A testing apparatus featuring a chip carrying device with electrically connecting units and a pressing device that uses air suction to create negative pressure, ensuring secure connections between chips and sockets through an abutting member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If memory chips are inserted into electrical sockets by human or robotic arm, then the testing apparatus can operate, but the connection between chips and sockets becomes unstable

Engineering Contradiction:
Improvechip insertion operationVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the mechanical insertion system (human hand or robotic arm) with a pneumatic pressing system. The air suction apparatus creates negative pressure that causes the abutting member to press the chip against the electrical socket, establishing reliable electrical connection without mechanical insertion operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs pneumatic principles by using an air suction apparatus to generate negative pressure within the accommodating space. This negative pressure causes the abutting member to move and press the chip firmly against the electrical socket, providing stable connection through pneumatic force rather than mechanical insertion.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Ease of manufacture

If chips are not firmly connected to electrical sockets, then insertion process is simple, but testing results become incorrect

Engineering Contradiction:
Improveinsertion process simplicityVSAvoidtesting accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent performs preliminary action by establishing firm mechanical connection between the chip and electrical socket before the actual testing operation begins. The air suction apparatus creates negative pressure that pre-presses the chip against the socket, ensuring proper electrical contact is established before testing signals are applied.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the simple but unreliable mechanical insertion with a controlled pneumatic pressing mechanism. The air suction apparatus provides consistent and controllable pressing force to ensure the chip is firmly connected to the electrical socket, thereby guaranteeing accurate testing results.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If abutting member presses chips tightly, then connection stability improves, but device complexity increases

Engineering Contradiction:
Improveconnection stabilityVSAvoidpressing mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary pneumatic system (air suction apparatus and accommodating space) between the control system and the chip-socket connection. This intermediary uses negative pressure to indirectly press the chip against the socket through the abutting member, achieving reliable connection without requiring complex direct mechanical pressing mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus ensures stable and accurate connections between chips and sockets, preventing incorrect testing results by maintaining a firm connection during the testing process.

Implementation Method 1

The cover is configured to be connected to an air suction apparatus for expelling air in the accommodating space so as to cause the accommodating space to be under a negative pressure

Methodology Applied
Scientific EffectNegative pressure: Pressure Drop

Data Source

PatentUS11428711B2Testing apparatus
Publication Date: 2022.08.30 ONE TEST SYST
  • US11428711B2 patent drawing
  • US11428711B2 patent drawing
  • US11428711B2 patent drawing

AI summary

A testing apparatus includes a chip carrying device and a pressing device. The chip carrying device includes a circuit board and a plurality of electrically connecting units that are disposed on the circuit board and each can receive a chip. The pressing device includes a cover and an abutting member disposed between the cover and the electrically connecting units. The cover is disposed on the circuit board to jointly define an accommodating space that accommodates the abutting member and the electrically connecting units. The cover can be connected to an air suction apparatus for expelling air in the accommodating space. When the air suction apparatus performs a suction operation to expel the air in the accommodating space, the abutting member is abutted against the electrically connecting units and the chips so as to connect each of the electrically connecting units and the corresponding chip.