Pneumatic Dish Adsorber with Air Ejection for Stable Robot Lifting

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Solution Overview

Problem

Robots face difficulties in stably lifting dishes due to foreign objects or water on their surfaces, leading to potential slipping or unstable adsorption, which can result in the dishes being detached during movement or washing processes.

Innovation Solution

A robot equipped with an air ejecting method to remove foreign objects and water from dish surfaces using a combination of suction and ejection nozzles, controlled by a force sensor and vision sensor to ensure stable adsorption and movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the robot uses an air suction device to adsorb dishes, then the dishes can be lifted, but the adsorption becomes unstable due to foreign objects or water on the dish surface

Engineering Contradiction:
Improveadsorption stabilityVSAvoidforeign objects or water on dish surface
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The robot performs air ejection to remove foreign objects and water from the dish surface before the air suction device adsorbs the dish. This preliminary cleaning action ensures that the subsequent adsorption process is not interfered with by contaminants on the dish surface, thereby improving adsorption stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The robot uses the air ejection device to extract and remove foreign objects and water from the dish surface. By taking out these harmful factors before adsorption, the system ensures that only the clean dish surface remains for stable air suction adsorption.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the robot grabs and lifts dishes directly, then the lifting operation is simple, but the dishes may slip due to foreign objects or water on the surface

Engineering Contradiction:
Improvelifting operation simplicityVSAvoidgrip stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The robot replaces direct mechanical grabbing with pneumatic adsorption using the air suction device. The air suction creates a vacuum that adsorbs the dish to the adsorber, providing reliable grip without the complexity of mechanical grippers. The pneumatic system maintains stable adsorption even when dishes are wet or have foreign objects, as the air ejection pre-cleans the surface.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If the robot uses a complex air ejection system to remove foreign objects, then adsorption stability improves, but the device complexity increases

Engineering Contradiction:
Improveadsorption stabilityVSAvoidair ejection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The robot combines the air ejection device and air suction device into a single integrated adsorber assembly. Both devices share the same structural framework and control system, allowing the robot to perform cleaning and adsorption functions simultaneously or sequentially without requiring separate complex systems. This merging reduces overall device complexity while maintaining adsorption stability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The robot effectively removes foreign objects and water, allowing for stable adsorption and preventing dishes from detaching during movement, thus enhancing the efficiency of dish washing and organization processes.

Implementation Method 1

a suction nozzle configured to suck air

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

an ejection nozzle configured to eject air

Methodology Applied
Scientific EffectAir ejection: Jet

Implementation Method 3

an adsorber configured to adsorb a target object

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11123880B2Robot and operating method thereof
Publication Date: 2021.09.21 LG ELECTRONICS INC
  • US11123880B2 patent drawing
  • US11123880B2 patent drawing
  • US11123880B2 patent drawing

AI summary

A robot and an operating method thereof are provided. The robot includes a controller, a force sensor configured to be electrically connected to the controller, mounted in the robot, and sense an external force applied to the robot, an arm configured to be electrically connected to the controller so that an operation is controlled by the controller, an adsorber configured to adsorb a target object, and a coupler configured to couple the arm and the adsorber. The robot may transmit or receive a wireless signal on a mobile communication network constructed according to the 5G (generation) communication.