Pneumatic Dismantling Device Hammer Block
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Solution Overview
Problem
Conventional dismantling methods using levers can damage the base and are laborious and inefficient when performed manually.
Innovation Solution
A pneumatic dismantling device with a main body and disassembling assembly, featuring a hammer block driven by high-pressure gas to provide reciprocating impact for dismantling, and a connection member for assembling with a dismantling tool.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a lever is used for dismantling operation, then the dismantling efficiency is improved, but the base is easily damaged due to levering operation
Solution Approach 1:
The patent introduces a pneumatic hammer block as an intermediary tool between the operator and the object to be dismantled. The hammer block delivers controlled impact forces through pneumatic pressure, eliminating the need for direct lever abutment against the base. This mediator approach maintains dismantling efficiency while preventing base damage through controlled, distributed impact forces rather than concentrated lever forces.
Solution Approach 2:
The patent replaces the traditional mechanical lever system with a pneumatic system. Instead of using manual or mechanical levering actions that concentrate force at contact points, the pneumatic hammer block uses compressed air to generate controlled impact forces. This substitution eliminates the harmful mechanical leverage effect while maintaining the ability to dismantle objects efficiently.
2Object-affected harmful factors
If manual dismantling operation is performed without lever, then the base damage is avoided, but the labor intensity and time consumption increase significantly
Solution Approach 1:
The patent employs pneumatic technology to provide automated impact forces for dismantling operations. The pneumatic hammer block uses compressed air to generate repeated impact strokes, eliminating the need for manual levering. This pneumatic automation significantly reduces dismantling time and labor intensity while avoiding base damage through controlled pneumatic pressure application.
3Force
If lever is used for dismantling, then the dismantling force is sufficient, but the operation requires precise positioning and control which increases operational complexity
Solution Approach 1:
The pneumatic hammer block system provides self-service through automated pneumatic pressure generation. The system automatically generates the necessary impact forces through pneumatic pressure cycles, eliminating the need for manual positioning and control efforts. The operator simply activates the pneumatic system, and the device autonomously delivers controlled impact forces for dismantling.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The pneumatic dismantling device is labor-saving, easy to use, and reduces the risk of damaging the base during the dismantling process.
Implementation Method 1
the air intake portion being configured to be in communication with a high pressure gas source to make the valve body on or off reciprocatingly so that the hammer block is driven by the high pressure gas source to reciprocate in the compartment space
Data Source
AI summary
A pneumatic dismantling device includes a main body and a dismantling assembly. The main body includes a compartment space, a chamber, an air intake portion and an assembling portion. An end of the compartment space is closed by a radial wall, and the radial wall and the main body are integrally formed of one piece. The chamber is between the compartment space and the assembling portion. A hammer block is slidably assembled to the compartment space. A valve body is disposed in the chamber. The air intake portion is in communication with the chamber. The dismantling assembly includes a position-limiting member and a connection member. The connection member is configured to be assembled with a dismantling tool.