Pneumatic Liquid Dispensing Assembly for Hydroponic Plants

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Solution Overview

Problem

Hydroponic systems face challenges with the need for a pressurized water source, non-uniform nutrient distribution, high component complexity, and increased costs due to pressurized nutrient mixing and solenoid valves, which affect reliability and efficiency.

Innovation Solution

A pneumatic liquid nutrient dispensing assembly that eliminates the need for a high-pressure water source, using a hollow intake structure with a gas chamber and distribution hub to supply gas and liquid nutrients uniformly to plants, reducing system complexity and components, and allowing for precise mixing and distribution without pressurized nutrient introduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a pressurized water source is used to operate the drip hose, then the irrigation system can function, but the system requires additional components and increases complexity

Engineering Contradiction:
Improveirrigation system operationVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the pressurized water source requirement by using atmospheric pressure differentials created through controlled air injection. The system replaces the external pressurized water supply with a pneumatic lifting mechanism that draws water up through a hollow stem, thereby removing the need for complex pressurized water infrastructure while maintaining irrigation functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies pneumatic principles by using air injection into the hollow stem to create pressure differentials that lift and transport water and nutrient solutions. This pneumatic mechanism replaces the traditional hydraulic pressurized water system, reducing component complexity while achieving the same irrigation effect

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Ease of operation

If a long high pressure drip hose is used, then water can be delivered to plants, but pressure changes result in non-uniform nutrient distribution

Engineering Contradiction:
Improvewater deliveryVSAvoidnutrient distribution uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent segments the water delivery system into multiple short hollow stems, each serving individual plants or small groups of plants. This segmentation eliminates the pressure differential problems inherent in long continuous hoses, as each short stem maintains relatively uniform internal pressure, thereby ensuring uniform nutrient distribution to each plant while still achieving water delivery from a central reservoir

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If nutrients are introduced under pressure into the pressurized water stream, then proper mixing is achieved, but the cost and complexity of the system increases

Engineering Contradiction:
Improvenutrient mixing precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs self-service mixing where nutrients are introduced into the hollow stems and automatically mixed with water through the flow dynamics of the pneumatic lifting process. The system uses the natural movement of air and water currents within the stems to achieve proper mixing ratios, eliminating the need for external pressurized mixing equipment while maintaining precise nutrient delivery

Inventive Principle:
Principle #25Self-service

4Extent of automation

If an automated solenoid valve is used to control irrigation, then automation is achieved, but the cost and likelihood of failure increases

Engineering Contradiction:
Improveirrigation automationVSAvoidsystem reliability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The patent replaces complex mechanical solenoid valves with a simpler pneumatic control system that uses air pressure differentials and manual or timer-based air supply control. This substitution eliminates the fragile electrical components and moving parts of solenoid valves, achieving irrigation automation through pneumatic timing mechanisms while significantly improving system reliability and reducing failure points

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable and uniform distribution of water and nutrients, reducing system complexity and costs, and enabling operation without a high-pressure water source, while ensuring precise mixing and efficient nutrient delivery to plants.

Implementation Method 1

A gas chamber receives a gas from a gas source and the gas chamber supplies gas to the first annular passage

Methodology Applied
Scientific EffectPneumatics:

Implementation Method 2

A pneumatic liquid nutrient dispensing assembly that eliminates the need for a high-pressure water source, using a hollow intake structure with a gas chamber

Methodology Applied
Scientific EffectPneumatic lifting: Gas Lift

Data Source

PatentUS7565765B2Pneumatic liquid dispensing assembly for hydroponically cultivated plants
Publication Date: 2009.07.28 HGCI INC
  • US7565765B2 patent drawing
  • US7565765B2 patent drawing
  • US7565765B2 patent drawing

AI summary

Disclosed is a pneumatic liquid nutrient dispensing assembly for hydroponically cultivated plants. The assembly includes a reservoir and a liquid nutrient dispenser disposed within the reservoir. The liquid nutrient dispenser includes a substantially coaxial pump body with inner and outer tubes forming a distribution end having a distribution hub and an inlet end having a liquid intake structure. Airflow in an annular duct formed between the walls of the coaxial tubes enters the inner tube through an annular passage and carries liquid nutrient within the inner tube to the distribution hub. Distribution members fluidly connected to the distribution hub direct a flow of liquid nutrients and air to one or more plants.