Pneumatic Launcher with Telescoping Tubes and Gear Mechanism

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Solution Overview

Problem

Traditional pneumatic launchers, such as pop guns, are limited by their elongated design and require manual strength proportional to the pneumatic force, leading to inconsistent performance among users and a lack of mechanical advantage, which can detract from play value.

Innovation Solution

A manually operated toy pneumatic launcher with a housing comprising two sections that move relative to each other, featuring a gear box, lever arm, and slide mechanism that converts rotational handle motion into linear motion to change the length of a telescoping tube assembly, allowing for air compression and release, providing a mechanical advantage in launching projectiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional manual compression mechanisms are used, then the device structure is simple, but the pneumatic force is directly proportional to user strength causing inconsistent performance

Engineering Contradiction:
Improveperformance consistencyVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into two separate sections that can move relative to each other. The first section contains the launch tube while the second section contains the base tube and compression mechanism. This segmentation allows independent optimization of each section's function and enables consistent pneumatic force generation regardless of user strength variations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device employs dynamic elements including a telescoping tube assembly that changes length during operation, a lever arm that rotates through a range of motion, and a slide mechanism that moves linearly. These dynamic components work together to convert user input into consistent pneumatic force through mechanical advantage, ensuring reliable performance across different users.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the launcher uses an elongated tube design, then the pneumatic force generation is straightforward, but the launcher lacks versatility in shape and appearance

Engineering Contradiction:
Improveshape versatilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The telescoping tube assembly allows the launcher to dynamically change its effective length and configuration. The tube can extend and retract based on operational needs, enabling the launcher to adopt different shapes and configurations while maintaining its pneumatic function, thus achieving shape versatility without excessive complexity.

Inventive Principle:
Principle #15Dynamics

3Force

If manual force is applied directly to compress air, then the mechanism is simple, but there is no mechanical advantage to increase the forces being applied

Engineering Contradiction:
Improvepneumatic forceVSAvoidmechanism complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The lever arm rotates through a range of motion to provide mechanical advantage, multiplying the force applied by the user. This dynamic lever mechanism converts small user inputs into large pneumatic forces, ensuring consistent and powerful projectile launch regardless of the user's strength.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device uses pneumatic principles to generate the launching force. A piston moves within a cylinder to compress air, creating high-pressure pneumatic force that propels the projectile. The mechanical advantage mechanisms (lever arm and slide) work in conjunction with the pneumatic system to efficiently convert user input into powerful pneumatic output.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a pop gun design that is more versatile in shape and consistent in performance for all users, as it utilizes a mechanical advantage to generate pneumatic force, allowing for efficient launching of projectiles regardless of user strength.

Implementation Method 1

A mechanism is provided that is powered by the handle moving through its range of motion. The mechanism includes a gear box, a lever arm and a slide that act together to linearly move the first section of the housing relative to the second section.

Methodology Applied
Scientific EffectMechanical Advantage: Mechanical Advantage

Implementation Method 2

The launch tube extends into the base tube creating a telescoping tube assembly of a changeable length. This selectively changes the length of the telescoping tube assembly, therein enabling the telescoping assembly to draw, compress and release air in the launching of the projectile ball.

Methodology Applied
Scientific EffectPneumatic Pressure: Pressure Increase

Data Source

PatentUS11959721B2Pneumatic pop gun launcher with opposing levered handles
Publication Date: 2024.04.16 AO JIE PLASTIC TOYS FACTORY LTD
  • US11959721B2 patent drawing
  • US11959721B2 patent drawing
  • US11959721B2 patent drawing

AI summary

A manually operated toy pneumatic launcher for launching a ball projectile. The pneumatic launcher has a housing with a first section and a second section that move relative to each other. At least one handle extends from the second section that rotates through a range of motion. A base tube is affixed to the second section. A launch tube is affixed to the first section. The launch tube extends into the base tube creating a telescoping tube assembly. A mechanism is provided that is powered by the handle moving through its range of motion. The mechanism includes a gear box, a lever arm, and a slide that act together to linearly move the first section of the housing relative to the second section. This selectively changes the length of the telescoping tube assembly, therein enabling the telescoping assembly to compress and release air in the launching of the projectile.