Pneumatic Mixed Liquor Elevator for Sewage Treatment

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Solution Overview

Problem

Existing biological sewage treatment systems face challenges with high energy consumption, reliability issues, and inflexibility due to the use of sludge return pumps and inefficient separation of mixed liquor in tower-type systems, leading to poor treatment efficiency and increased costs.

Innovation Solution

An apparatus and method utilizing a pneumatic mixed liquor elevating device that uses aeration gas to drive the concentrated mixed liquor, integrating an anaerobic treatment section, aeration section, and sedimentation section to enhance nitrogen removal and COD removal by contacting the mixed liquor with oxygen-containing gas, eliminating the need for sludge return pumps and optimizing gas utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sludge return pump is used to return concentrated mixed liquor to the aeration tank, then the sludge return function is achieved, but energy consumption increases and maintenance requirements increase

Engineering Contradiction:
Improvesystem reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention extracts and eliminates the sludge return pump from the system by using the aeration tank's own aeration gas to drive the concentrated mixed liquor back to the aeration tank through a gas-liquid separator and return pipeline, thereby removing the energy-consuming and maintenance-requiring mechanical pump while maintaining the sludge return function

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The aeration tank serves itself by using its own aeration gas to drive the sludge return process, eliminating the need for external energy input from a separate pump. The system uses its operational byproduct (aeration gas) to perform the additional function of sludge circulation

Inventive Principle:
Principle #25Self-service

2Reliability

If an electric sludge return pump is used, then sludge return is achieved, but insulating treatment is required to prevent electricity leakage, increasing device complexity

Engineering Contradiction:
Improveelectrical safetyVSAvoidinsulating treatment requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention replaces the electric pump with a pneumatic drive system using aeration gas to propel the concentrated mixed liquor. This substitution eliminates electrical components from the sludge return line, removing the need for insulating treatments and electrical safety measures while maintaining the sludge circulation function

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If a sludge return pump is used, then sludge return is achieved, but a large amount of pipelines and connections are required, increasing equipment investment

Engineering Contradiction:
Improvesystem functionalityVSAvoidpipeline quantity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the sludge return function with the existing aeration gas distribution system. The aeration gas that would otherwise be discharged is redirected to drive the sludge return through shared pipelines and connections, reducing the need for separate dedicated sludge return infrastructure

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If the aeration gas is discharged directly to atmosphere after aeration treatment, then the aeration process is completed, but energy and oxygen in the aeration gas are not sufficiently utilized, increasing energy consumption

Engineering Contradiction:
Improveaeration efficiencyVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention recovers the energy and oxygen content in the aeration gas that would otherwise be discarded to the atmosphere. The aeration gas is captured and utilized to drive the concentrated mixed liquor back to the aeration tank, converting a waste stream into a useful resource for sludge circulation

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces energy consumption, improves treatment efficiency, and enhances nitrogen and COD removal, providing a more reliable and flexible biological sewage treatment process with reduced equipment investment and improved water quality.

Implementation Method 1

a pneumatic mixed liquor elevating device that uses aeration gas to drive the concentrated mixed liquor

Methodology Applied
Scientific EffectGas lift: Gas Lift

Implementation Method 2

a mixed liquor is aerated in an aeration tank

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 3

contacting the mixed liquor with oxygen-containing gas

Methodology Applied
Scientific EffectGas absorption: Absorption (physical)

Implementation Method 4

separated in a sedimentation tank to form a supernatant and a concentrated mixed liquor

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Data Source

PatentEP2870112B1Apparatus and method for biological sewage treatment
Publication Date: 2017.04.05 LI JINMIN
  • EP2870112B1 patent drawing

AI summary

An apparatus comprises a concentrated mixed liquor driving device which uses a gas for driving the concentrated liquor to flow The gas can be an oxygen-containing gas, especially an oxygen-containing aeration gas after aeration treatment. Also provided is a method for biological sewage treatment, which comprises a step of using the gas for driving the concentrated mixed liquor to flow.