Pneumatic Projectile Launching System With Nozzle Biasing

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Solution Overview

Problem

Current airsoft projectile launching systems, both pneumatic and spring-powered, suffer from mechanical failures, performance shortcomings, and compatibility issues, affecting accuracy and durability.

Innovation Solution

A pneumatically operated projectile launching system with a semi-automatic and fully automatic configuration, utilizing a nozzle biasing chamber, firing valve, and sear mechanism, which controls gas flow to achieve precise and reliable projectile launch, and can be adapted to existing airsoft gun bodies or manufactured as a standalone system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a compressed spring is used to drive the piston and launch the projectile, then the system can achieve projectile launch capability, but the system becomes prone to mechanical failure due to stresses applied by the compressed spring

Engineering Contradiction:
Improvemechanical reliabilityVSAvoidspring stress durability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent replaces the spring-based mechanical power source with a pneumatic system that uses compressed gas stored in an external reservoir. The gas is delivered through a valve and nozzle to propel the projectile, eliminating the compressed spring and its associated mechanical stresses and failure modes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention implements a pneumatic launching system where compressed gas from an external reservoir is directed through a valve mechanism and nozzle to generate propulsive force on the projectile. This pneumatic approach replaces the mechanical spring system and provides a more reliable power source.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Adaptability or versatility

If existing pneumatic launching systems are used, then projectile launch is achieved, but performance and usability shortcomings persist along with limitations in compatibility with common airsoft equipment

Engineering Contradiction:
Improvecompatibility with airsoft equipmentVSAvoidperformance consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent designs a pneumatic launching system that can be adapted to various airsoft gun configurations (AEG, spring-powered, gas-powered) and operating modes (single-shot, semi-automatic, fully automatic). The modular design with standardized components enables broad compatibility across different airsoft equipment while maintaining consistent performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances accuracy, usability, and durability by providing consistent gas supply and mechanical reliability, suitable for various airsoft gun configurations.

Implementation Method 1

a forward force is applied to the nozzle when the firing chamber is filled. As the surface area acting on the rear of the nozzle is greater than the surface area of the front, the nozzle moves to the forward position

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Implementation Method 2

A nozzle biasing chamber at the front of the nozzle receives a constant supply of gas from the input port. This gas applies a constant rearward biasing force on a surface at the front of the nozzle

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Implementation Method 3

Flow through the fill port is selectively controlled by the position of the firing valve. When the firing valve is in the rearward (cocked) position gas flows through the fill port into the firing chamber

Methodology Applied
Scientific EffectGas flow control: Valve

Data Source

PatentUS12460899B2Pneumatic projectile launching system
Publication Date: 2025.11.04 POLARSTAR ENG & MACHINE LLC
  • US12460899B2 patent drawing
  • US12460899B2 patent drawing
  • US12460899B2 patent drawing

AI summary

A pneumatic assembly for a projectile launching system including a body defining a continuous bore. A nozzle is positioned within the bore adjacent the forward end of the body and is moveable between a rearward position wherein the nozzle facilitates passage of a projectile through a projectile port and a forward position wherein the nozzle blocks the projectile port to prevent passage of a projectile therethrough.