Pneumatic Projectile Launcher Nozzle Actuation

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Solution Overview

Problem

Current airsoft projectile launching systems, particularly pneumatic and spring-powered systems, suffer from mechanical failures, performance shortcomings, and compatibility issues with airsoft equipment.

Innovation Solution

A pneumatically operated projectile launching system featuring a solenoid valve actuated by an electronic control unit, or mechanically/pneumatically, which directs compressed gas to actuate a nozzle to launch projectiles, improving accuracy and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a compressed spring is used to drive the piston, then the projectile can be launched, but the system is prone to mechanical failure due to stresses applied by the compressed spring

Engineering Contradiction:
Improvemechanical failure resistanceVSAvoidspring stress
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent replaces the traditional spring-driven mechanical system with a pneumatic system that uses compressed gas to drive the piston. This substitution eliminates the mechanical stresses and failures associated with compressed springs while maintaining the projectile launching function through gas pressure actuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention implements a pneumatic launching system where compressed gas is stored in a reservoir and released to drive the piston forward. The pneumatic mechanism uses gas pressure instead of mechanical spring force, resolving the contradiction between reliability and mechanical stress by eliminating the spring component entirely.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Ease of operation

If a solenoid valve is actuated electrically, then the system offers improved accuracy and usability, but the device complexity increases

Engineering Contradiction:
ImproveusabilityVSAvoidelectronic control complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces manual or mechanical valve actuation with an electrically actuated solenoid valve. This allows for precise electronic control of the compressed gas release, improving accuracy and ease of operation through electrical signals while accepting the trade-off of increased device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the nozzle is actuated to the forward position, then the projectile is launched, but the sealing between the nozzle and valve body must be maintained under pressure

Engineering Contradiction:
Improvefiring rateVSAvoidsealing reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a flexible seal between the movable nozzle and the valve body that maintains sealing reliability under pressure. The flexible sealing element can deform to accommodate the movement of the nozzle while maintaining contact and preventing gas leakage, thus supporting both high firing rate and sealing reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances accuracy and usability while reducing mechanical failures, offering improved compatibility with airsoft equipment and maintaining performance over time.

Implementation Method 1

The fluid control valve is preferably a solenoid valve, actuated electrically by signals received from an electronic control unit

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

a fluid control valve directs compressed gas from the firing chamber to the rear surface of the nozzle. As the rear surface area of the nozzle is greater than the front surface area, the nozzle is actuated to the forward position

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

While the nozzle is in the rearward position, gas flow through the nozzle is prevented by a seal between the nozzle and the secondary valve body

Methodology Applied
Scientific EffectSealing:

Data Source

PatentEP3278049B1Pneumatic projectile launching system
Publication Date: 2025.06.04 POLARSTAR ENG & MACHINE LLC
  • EP3278049B1 patent drawingFigure 1
  • EP3278049B1 patent drawingFigure 2
  • EP3278049B1 patent drawingFigure 3

AI summary

A pneumatic assembly for a projectile launching system including a body defining a continuous bore is provided. A nozzle is positioned within the bore adjacent the forward end of the body and is moveable between a rearward position wherein the nozzle facilitates passage of a projectile through a projectile port and a forward position wherein the nozzle blocks the projectile port to prevent passage of a projectile therethrough.