Pneumatic Support Device Leak Isolation and Deflation

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Solution Overview

Problem

Current patient support devices, such as mattresses, are susceptible to air leaks, which can compromise patient safety and make it difficult to identify the leaking portion, leading to potential bedsores and discomfort.

Innovation Solution

A pneumatic support device with a controller and compressor system that isolates and identifies the leaking layer, allowing for controlled deflation of the affected area and alerting maintenance personnel through an alarm system, ensuring continued support and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air leak detection is not implemented, then the device structure remains simple, but patient safety is compromised and bedsores may form

Engineering Contradiction:
Improvepatient safetyVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller performs preliminary leak detection by monitoring pressure changes in inflatable elements before critical failure occurs. The system continuously monitors pressure deviations and triggers alerts or deflation sequences in advance, preventing patient contact with the bed frame and avoiding bedsores before they can form.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback through pressure sensors that continuously monitor the pressure in inflatable elements and provide real-time information to the controller. When pressure deviations indicate a leak, the controller responds by activating exhaust valves to deflate the affected elements, creating a closed-loop safety mechanism that maintains patient safety.

Inventive Principle:
Principle #23Feedback

2Reliability

If the entire mattress is deflated when a leak is detected, then patient safety is ensured, but comfort is lost in non-leaking zones

Engineering Contradiction:
Improvepatient safetyVSAvoidpatient comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mattress is divided into multiple independently controllable inflatable elements or zones. When a leak is detected in one element, the controller selectively deflates only that specific element while maintaining inflation in other elements. This segmentation allows the system to isolate the leaking portion and preserve comfort in non-affected zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies different pressure states to different zones of the mattress based on local conditions. Non-leaking zones maintain their optimal inflation pressure for patient comfort, while the leaking zone is deflated to prevent safety hazards. This local quality approach ensures that safety measures are applied only where needed.

Inventive Principle:
Principle #3Local quality

3Ease of repair

If leak location identification is implemented, then maintenance efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The system replaces manual inspection methods with automated electronic detection using pressure sensors and a microprocessor-based controller. The controller automatically identifies leaking elements by analyzing pressure data from sensors, eliminating the need for manual checking and providing precise location information to maintenance personnel through digital indicators or alerts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3228294B1Pneumatic support device and control system
Publication Date: 2019.03.13 HILL ROM INDS
  • EP3228294B1 patent drawingFigure 1
  • EP3228294B1 patent drawingFigure 2
  • EP3228294B1 patent drawingFigure 3

AI summary

The present invention relates to a support device for supporting the body of a person, the support device comprising: a top layer comprising an inflatable cell; a bottom layer, arranged to support the top layer, the bottom layer comprising an inflatable cell; and a pneumatic inflation and pressure regulation device comprising a controller and a compressor, pneumatically coupled to the at least one inflatable cell of the top layer and to the at least one inflatable cell of the bottom layer via a manifold. The manifold comprises: a plurality of isolation valves configured to enable the top layer and the bottom layer to be isolated from each other and from the compressor; at least one exhaust valve pneumatically coupled to the top layer; and at least one exhaust valve pneumatically coupled to the bottom layer. The controller is configured to: determine if there is an air leak from the support device; upon determining an air leak: determine the layer which has a leak; isolate the layer which has the leak from the other layer and from the compressor; and open the exhaust valve to the layer which has the leak.