Pneumatic Support Structure for Flat Rollable Flexible Displays

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Solution Overview

Problem

Existing flexible display devices face challenges in providing sufficient structural support while maintaining a compact, portable form factor, as mechanical support structures are bulky and limit portability, and mechanical hinges cause uneven surfaces and material degradation over time.

Innovation Solution

A pneumatic support structure with inflatable and deflatable layers, combined with an exoskeleton structure and retractable arms with hinge joints, provides flexible and even support, allowing the display to roll up and unfold without damaging the display layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If mechanical support structures (guiding rails, stacked rods, chain support members) are used to support the flexible display device, then the display can maintain an even and level surface when unfolded, but the support structure becomes heavy, occupies large space, and reduces portability

Engineering Contradiction:
Improveeven and level surfaceVSAvoidweight
Core Design Contradiction:
Stability of the object's compositionVSWeight of stationary object

Solution Approach 1:

The patent applies pneumatic support members (inflatable air cushions) instead of traditional mechanical rigid support structures. These pneumatic members can be inflated to provide the necessary support force to keep the flexible display even and level when unfolded, and deflated to reduce volume for portable storage, thereby resolving the contradiction between stability and portability

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The support structure's key parameter (volume/weight) is made changeable through inflation and deflation of the pneumatic members. When inflated, they provide sufficient support force for display stability; when deflated, they minimize space occupation for portability, allowing dynamic adjustment between contradictory requirements

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If mechanical support structures are used to support the flexible display device, then the display can maintain an even and level surface when unfolded, but the support structure occupies large space and reduces portability

Engineering Contradiction:
Improveeven and level surfaceVSAvoidvolume
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The patent uses inflatable pneumatic support members that can be deflated to minimal volume when the display is folded or stored, eliminating the need for large rigid support structures. When inflated during use, they expand to provide the necessary support volume for maintaining an even display surface

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The support structure transitions from a static rigid mechanical structure to a dynamic pneumatic system that can adjust its volume and support characteristics. The pneumatic members can be inflated or deflated as needed, allowing the display to be portable when folded and stable when unfolded

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If traditional mechanical hinges are used for folding, then the display can be folded to be compact, but the bending portion develops deformation and damage over repeated folding

Engineering Contradiction:
Improvefolding capabilityVSAvoiddisplay integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs flexible pneumatic support members and flexible display panels that can bend and fold without rigid mechanical hinges. The pneumatic members can be deflated to reduce bending resistance, allowing repeated folding without deformation or damage to the display components

Inventive Principle:
Principle #30Flexible shells and thin films

4Stability of the object's composition

If rigid support structures are used to maintain display stability, then the display remains even and level, but the device cannot be rolled up for easy storage

Engineering Contradiction:
Improveeven and level surfaceVSAvoidrollable capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent uses inflatable pneumatic support members that can be deflated to allow the flexible display to be rolled up or folded for compact storage. When inflated during use, they provide the necessary support to maintain an even and level display surface, enabling both rollable capability and display stability

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pneumatic support structure maintains a flat, even display surface and supports touch sensitivity, enabling a flexible display that can roll up for portability and unfold to various sizes without material degradation.

Implementation Method 1

the base structure comprises a pneumatic structure, wherein the pneumatic structure comprises one or more pneumatic layers; wherein the base structure is inflatable and deflatable

Methodology Applied
Scientific EffectPneumatics: Pressurisation

Data Source

PatentUS12532422B1Pneumatic support structure for flexible display devices
Publication Date: 2026.01.20 KANG JAMES
  • US12532422B1 patent drawing
  • US12532422B1 patent drawing
  • US12532422B1 patent drawing

AI summary

According to an embodiment, it is an apparatus, comprising a display comprising a display layer and a base structure, wherein the base structure is configured to support the display layer; the base structure comprising one or more layers, wherein the one or more layers comprise a first amorphous layer and a second pneumatic layer; and wherein the display is configured to be rolled and unrolled as a scroll; and wherein the apparatus is an electronic display device.