Pneumatic system blockage detection

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Solution Overview

Problem

Current pneumatic systems in patient support apparatuses lack effective detection and alert mechanisms for intake and exhaust blockages, which can lead to suboptimal operation and patient discomfort.

Innovation Solution

A pneumatic system with a blower, pressure sensor, and controller that monitors the blower speed and pressure at the outlet to detect intake and exhaust blockages, adjusting the blower speed to maintain a predetermined pressure range and alerting users through an alarm system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If blockage detection mechanisms are added to pneumatic systems, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improveblockage detection capabilityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements feedback by using pressure sensors to continuously monitor pressure differential across the blower and comparing it against threshold values. When the pressure differential exceeds the threshold, indicating a blockage condition, the system triggers an alarm. This closed-loop feedback mechanism enables reliable blockage detection without requiring complex additional hardware, as it utilizes the existing pneumatic system infrastructure combined with simple sensor-based monitoring.

Inventive Principle:
Principle #23Feedback

2Productivity

If blower speed is continuously adjusted to maintain pressure, then pneumatic system performance is improved, but energy consumption increases

Engineering Contradiction:
Improvepneumatic system performanceVSAvoidblower energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system employs self-service through automatic blower speed adjustment based on real-time pressure feedback. The controller automatically modulates blower speed to maintain the desired pressure differential across the pneumatic enclosure, eliminating the need for manual intervention. This self-regulating mechanism ensures optimal pneumatic performance while minimizing energy consumption by adjusting the blower to operate only at the necessary speed to maintain pressure, rather than running at constant high speed.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects and responds to blockages by adjusting blower speed and alerting users, ensuring optimal pneumatic system operation and patient comfort by maintaining predetermined pressure and speed ranges.

Implementation Method 1

A pressure sensor is in communication with the pneumatic enclosure and is configured to detect a pressure differential across the pneumatic enclosure

Methodology Applied
Scientific EffectPressure differential detection: Pressure Drop

Data Source

PatentUS11712386B2Pneumatic system blockage detection
Publication Date: 2023.08.01 HILL ROM SERVICES INC
  • US11712386B2 patent drawing
  • US11712386B2 patent drawing
  • US11712386B2 patent drawing

AI summary

A patient support apparatus pneumatic system may include a mattress defining an interior and a pneumatic enclosure in fluid communication with the interior and comprising an inlet and an outlet. A blower may be in fluid communication with the interior and the pneumatic enclosure. A pressure sensor may be configured to detect a pressure at the outlet. A controller may be configured to monitor a speed of the blower and the pressure at the outlet for detecting at least one of an intake blockage condition and an exhaust blockage condition.