Pneumatic Valve Spring Venting Arrangement

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Solution Overview

Problem

Current internal combustion engine (ICE) valve systems rely on strong coil springs for valve closure, resulting in excessive energy expenditure for opening valves, and existing pneumatic valve spring arrangements suffer from significant gas leakage, leading to inefficiencies.

Innovation Solution

A cylinder valve assembly with a pneumatic valve spring arrangement featuring a movable sealing member and a venting system that allows controlled gas leakage, utilizing a feedback channel and elastic member to manage pressure differences and reduce gas loss, enabling gradual reduction of valve spring pressure over multiple operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a strong coil spring is used to ensure sufficient valve closure force for all operating conditions, then valve reliability is improved, but energy consumption for opening valves increases

Engineering Contradiction:
Improvevalve closure reliabilityVSAvoidenergy for opening valves
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies a pneumatic valve spring arrangement where gas pressure dynamically adjusts the valve spring force based on operating conditions. The gas pressure in the valve spring cavity varies with engine load and speed, automatically reducing the force needed to open valves when less load is required, while maintaining sufficient closure force when needed. This dynamic adaptation resolves the contradiction between reliability and energy consumption.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If controlled gas leakage is allowed from the valve spring cavity to reduce spring force, then energy consumption is reduced, but gas loss increases

Engineering Contradiction:
Improveenergy for opening valvesVSAvoidgas loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of substance

Solution Approach 1:

The patent implements a feedback mechanism where the valve spring cavity is connected to a venting arrangement that monitors and controls gas pressure. The system allows controlled gas leakage through a venting channel when pressure exceeds a threshold, preventing excessive force buildup while recovering and recycling the leaked gas back into the system. This feedback control resolves the contradiction between energy efficiency and gas conservation.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If a pneumatic valve spring arrangement is used to reduce spring force, then energy efficiency is improved, but complex venting arrangements are required

Engineering Contradiction:
Improveenergy for opening valvesVSAvoidventing arrangement complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent merges the venting function with the existing valve spring cavity structure. The venting arrangement is integrated into the valve assembly, with the venting channel formed as part of the valve spring cavity architecture. The sealing member is positioned within the existing structural components, combining multiple functions (pressure control, sealing, and venting) into a unified structure, thereby reducing overall system complexity while maintaining energy efficiency benefits.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces gas leakage and energy consumption by allowing controlled valve spring force adjustments, enhancing energy efficiency and allowing reliable passage of lubricants like oil through the venting system.

Implementation Method 1

an elastic member urging the sealing member to move from the second sealing member position towards the first sealing member position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a pneumatic valve spring arrangement including a first valve spring member and a second valve spring member defining a valve spring cavity, the second valve spring member being arranged to move in relation to the first valve spring member to compress gas in the valve spring cavity

Methodology Applied
Scientific EffectGas compression: Compression

Data Source

PatentEP3841287B1Cylinder valve assembly with valve spring venting arrangement
Publication Date: 2024.02.14 VOLVO TRUCK CORP
  • EP3841287B1 patent drawingFigure 1
  • EP3841287B1 patent drawingFigure 2
  • EP3841287B1 patent drawingFigure 3A

AI summary

The invention relates to a cylinder valve assembly (19) comprising a pneumatic valve spring arrangement (25) including a first (29) and a second (31) valve spring member defining a valve spring cavity (33), and a valve spring venting arrangement (27) comprising a first venting cavity portion (37) in fluid flow connection with the valve spring cavity (33); a second venting cavity portion (39); a movable sealing member (41) arranged to allow a pressure difference between the first venting cavity portion (37) and the second venting cavity portion (39); a feedback channel fluid flow connecting the first venting cavity portion (37) and the second venting cavity portion (39); and a venting channel (53). The sealing member (41) is configured to be movable between a first sealing member position where the sealing member (41) prevents fluid flow from the first venting cavity portion (37) through the venting channel (53); and a second sealing member position where the sealing member (41) allows fluid flow from the first venting cavity portion (37) through the venting channel (53). The valve spring venting arrangement (27) further comprises an elastic member (55) urging the sealing member (41) towards the first sealing member position.