PNP-Triggered NPN ESD Structure for High Holding Voltage Snapback

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Solution Overview

Problem

Traditional ESD protection devices for BCD technology face challenges in providing effective high voltage circuit protection across a broad range of VGS levels without requiring excessive chip area, as they either constrain VGS or necessitate large device areas, leading to a compressed electrically safe operating area.

Innovation Solution

An integrated chip with an ESD protection device comprising an NPN discharge structure and a PNP triggering device, both formed in the semiconductor substrate, which includes an NPN discharge structure with an n-doped emitter, p-doped base, and n-doped collector, and a PNP triggering device with a p-doped emitter, n-doped base, and p-doped collector, allowing for efficient current injection and snapback behavior to expand the VGS range protected without significant area increase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional PNP-based ESD protection devices are used, then high voltage circuit protection is provided, but chip area increases excessively

Engineering Contradiction:
Improvehigh voltage circuit protectionVSAvoidchip area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines a PNP transistor and an NPN transistor into a single integrated ESD protection device structure. The PNP transistor provides high threshold voltage for protection, while the NPN transistor provides snapback behavior. This merging allows the device to achieve both high voltage protection and compact area by utilizing the complementary characteristics of both transistor types in a unified structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ESD protection device uses a composite transistor structure combining PNP and NPN transistor elements. This composite approach leverages the high breakdown voltage capability of the PNP transistor and the rapid response snapback特性 of the NPN transistor, creating a device that achieves superior protection performance in a compact footprint compared to traditional single-transistor designs.

Inventive Principle:
Principle #40Composite materials

2Reliability

If traditional PNP-based ESD protection devices are used, then protection is provided, but VGS range is constrained

Engineering Contradiction:
Improveprotection capabilityVSAvoidVGS range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the electrical parameters of the protection device by combining PNP and NPN transistors, which have different voltage characteristics. The PNP transistor contributes high threshold voltage, while the NPN transistor enables snapback at lower voltages. This parameter combination allows the device to provide protection across a broad VGS range, adapting to both high and low voltage conditions that traditional PNP devices cannot handle.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If ESD protection window is expanded, then protection coverage increases, but electrically safe operating area diminishes

Engineering Contradiction:
Improveprotection coverageVSAvoidelectrically safe operating area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges PNP and NPN transistor functions into a single compact ESD protection device that achieves broad protection coverage. By combining the high-voltage protection capability of PNP with the snapback特性 of NPN, the device expands the effective ESD protection window without requiring proportionally larger chip area, thus maintaining a reasonable electrically safe operating area.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides robust ESD protection across a wide range of VGS levels with high threshold voltage and low leakage current, while maintaining a compact design, thus addressing the limitations of traditional PNP-based devices.

Implementation Method 1

a positive pulse of sufficient magnitude applied between the anode and the cathode causes breakdown in a junction between a base and a collector of the PNP bipolar junction transistor

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Data Source

PatentUS20230369315A1PNP controlled ESD protection device with high holding voltage and snapback
Publication Date: 2023.11.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230369315A1 patent drawing
  • US20230369315A1 patent drawing
  • US20230369315A1 patent drawing

AI summary

An ESD protection device protects a circuit from TLPs between a first terminal and a second terminal. The device includes an NPN discharge structure and a PNP triggering device. The first terminal is coupled to the p-doped emitter and the n-doped base of the PNP triggering device and also the n-doped emitter of the NPN discharge structure. The second terminal is coupled to the n-doped collector of the NPN discharge structure. The p-doped collector of the PNP triggering device is coupled to the p-doped base of the NPN discharge structure. A TLP causes base-collector junction breakdown in the PNP triggering device, which results in a current through the PNP triggering device. That current is injected into the base of the NPN discharge structure, which results in a larger discharge current through the NPN discharge structure. The device provides high holding voltage ESD protection device with snapback.