Pocket Filter Assembly Nested Subframe Interlock

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Solution Overview

Problem

Existing pocket filter assemblies face challenges in ease of production, assembly, and sealing efficiency, particularly in preventing air or gas leakage, and require complex interlocking mechanisms that complicate logistics.

Innovation Solution

The design integrates the inner subframe within the outer subframe, using locking elements with projections and receiving apertures to secure the subframes at distributed positions, which also involves filter pocket material for enhanced sealing and holding, allowing for non-detachable interlocking and the use of peripheral surfaces for sealing rather than interconnection, enabling easier assembly and improved sealing properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If detachable interconnection mechanisms are used between subframes, then ease of assembly and disassembly is improved, but device complexity and logistics complexity increase

Engineering Contradiction:
Improveease of assemblyVSAvoidinterlocking mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The inner subframe is nested within the outer subframe, with inner subframe portions received in hollow outer subframe portions. This nesting arrangement creates a compact structure that simplifies the overall assembly while maintaining ease of assembly through the integrated design of the nested components.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If complex interlocking mechanisms are used to secure subframes, then reliability of connection is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveconnection reliabilityVSAvoidinterlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking elements are integrated into the subframe structures themselves, with locking projections formed on the inner subframe and receiving apertures formed in the outer subframe. This merging of the locking function into the structural components eliminates the need for separate complex interlocking mechanisms while maintaining secure connection reliability.

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If peripheral surfaces of subframes are used for interconnection, then structural strength is improved, but sealing capability is worsened

Engineering Contradiction:
Improvestructural strengthVSAvoidsealing capability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The subframe structure is segmented into distinct functional zones: peripheral surfaces dedicated to sealing with flat unpenetrated outer side surfaces, and internal locking elements for structural interconnection. This segmentation allows the peripheral surfaces to maintain their sealing capability while the internal locking elements provide the structural strength for interconnection.

Inventive Principle:
Principle #1Segmentation

4Reliability

If multiple locking positions are distributed along opening portions, then sealing efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvesealing efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The locking elements (projections and receiving apertures) are integrated directly into the molded subframe structures, combining the locking function with the structural components. This integration simplifies manufacturing as the locking features are formed as part of the subframe production process rather than requiring separate manufacturing steps for multiple locking positions.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8029585B2Pocket filter assembly
Publication Date: 2011.10.04 CAMFIL AB
  • US8029585B2 patent drawing
  • US8029585B2 patent drawing
  • US8029585B2 patent drawing

AI summary

A pocket filter assembly includes a frame structure having a plurality of filter pocket openings and a corresponding plurality of filter pockets, each filter pocket having a pocket mouth securely sealed in a corresponding filter pocket opening. The frame structure includes an outer subframe and a corresponding inner subframe connected and locked to each other by means of locking elements at locking positions distributed along opening portions of the subframes defining the filter pocket openings. At each locking position, the filter pocket mouths are sealed clamped and sealed between co-operating opening portions of the subframes. The locking elements include an undercut hook-shaped projection on the inner subframe and a co-operating receiving hole on the outer subframe, such that an interlock of the subframes to each other is obtained, while including filter pocket mouth material of the associated filter pocket between said projection and said aperture such that said interlock is sealed thereby.